Installation Instructions for Chrysler Town & Country, Dodge Caravan, and Plymouth Voyager

Part Numbers:

• 75119
• 44006
• 78214 UH

Wiring Access Location:

• SUV1 & SUV2

Tools Required:

• Wrenches: 15mm, 17mm, 18mm, 19mm, 7/8"
• Drill Bits: 7/16"

Step-by-Step Instructions:

For Normal Installation (Without Rear Stabilizer Bar):

1. Remove Front Bumper Bolts:

   • Remove the front bumper bolts on both sides.

2. Install M12 x 1.75 Stud:

   • Insert the stud into position until it seats to the frame where the bumper bolt was removed.
   • Final tightening will occur when the nuts are tightened.

3. Remove Rear Bumper Bolts:

   • Remove the rear bumper bolts and place the hitch into position as shown.

4. Drill Holes:

   • Using the hitch as a template, drill a 7/16" hole in each frame rail for the forward attachment. Refer to Figure 1 for the hole location.

5. Fishwire Bolts:

   • Fishwire the 7/16" bolts and blocks through the oval hole on the side brackets.

6. Secure Fasteners:

   • Tighten the bolts and nuts to the specified torque values:
     • 7/16" GR5 Fasteners: 50 lb-ft (68 N·m)
     • M10 Fasteners: 42 lb-ft (57 N·m)
     • M12 Fasteners: 75 lb-ft (102 N·m)

For Short Wheel Base with Rear Stabilizer Bar:

1. Follow the same procedure as above, but refer to Figure 2 for adjustments related to the stabilizer bar bracket installation.

Torque Specifications:

• 7/16"-14 GR5: 50 lb-ft (68 N·m)
• M10: 42 lb-ft (57 N·m)
• M12: 75 lb-ft (102 N·m)

Hardware List:

• (2) M12 x 1.75 Studs
• (2) 1/4" x 1-1/2" x 2" Blocks
• (2) M10 x 1.5 x 35mm CL10.9 Bolts
• (2) Conical Toothed Washers (M10)
• (2) Conical Toothed Washers (M12)
• (2) 7/16"-14 x 1-3/4" GR5 Carriage Bolts
• (2) 1/4" x 1" x 3" Blocks
• (2) 3/16" x 1-1/2" x 2" Blocks
• (2) Lock Washers
• (2) Hex Nuts

Safety Notes:

• Inspect the hitch frequently to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes to prevent water or exhaust fumes from entering.
• Wear eye protection and follow safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 3,500 lb (1,588 kg)
  • Max Tongue Weight: 350 lb (159 kg)
• Weight Distributing:
  • Max Gross Trailer Weight: 5,000 lb (2,268 kg)
  • Max Tongue Weight: 500 lb (227 kg)

Compliance:

• This product complies with SAE J684 and V.E.S.C. Regulation V-5 standards.

Installation Instructions for Chrysler Town & Country, Dodge Caravan, and Plymouth Voyager

Part Numbers:

• 75119
• 44006
• 78214 UH

Wiring Access Location:

• SUV1 & SUV2

Tools Required:

• Wrenches: 15mm, 17mm, 18mm, 19mm, 7/8"
• Drill Bits: 7/16"

Step-by-Step Instructions:

For Normal Installation (Without Rear Stabilizer Bar):

1. Remove Front Bumper Bolts:

   • Remove the front bumper bolts on both sides.

2. Install M12 x 1.75 Stud:

   • Insert the stud into position until it seats to the frame where the bumper bolt was removed.
   • Final tightening will occur when the nuts are tightened.

3. Remove Rear Bumper Bolts:

   • Remove the rear bumper bolts and place the hitch into position as shown.

4. Drill Holes:

   • Using the hitch as a template, drill a 7/16" hole in each frame rail for the forward attachment. Refer to Figure 1 for the hole location.

5. Fishwire Bolts:

   • Fishwire the 7/16" bolts and blocks through the oval hole on the side brackets.

6. Secure Fasteners:

   • Tighten the bolts and nuts to the specified torque values:
     • 7/16" GR5 Fasteners: 50 lb-ft (68 N·m)
     • M10 Fasteners: 42 lb-ft (57 N·m)
     • M12 Fasteners: 75 lb-ft (102 N·m)

For Short Wheel Base with Rear Stabilizer Bar:

1. Follow the same procedure as above, but refer to Figure 2 for adjustments related to the stabilizer bar bracket installation.

Torque Specifications:

• 7/16"-14 GR5: 50 lb-ft (68 N·m)
• M10: 42 lb-ft (57 N·m)
• M12: 75 lb-ft (102 N·m)

Hardware List:

• (2) M12 x 1.75 Studs
• (2) 1/4" x 1-1/2" x 2" Blocks
• (2) M10 x 1.5 x 35mm CL10.9 Bolts
• (2) Conical Toothed Washers (M10)
• (2) Conical Toothed Washers (M12)
• (2) 7/16"-14 x 1-3/4" GR5 Carriage Bolts
• (2) 1/4" x 1" x 3" Blocks
• (2) 3/16" x 1-1/2" x 2" Blocks
• (2) Lock Washers
• (2) Hex Nuts

Safety Notes:

• Inspect the hitch frequently to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes to prevent water or exhaust fumes from entering.
• Wear eye protection and follow safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 3,500 lb (1,588 kg)
  • Max Tongue Weight: 350 lb (159 kg)
• Weight Distributing:
  • Max Gross Trailer Weight: 5,000 lb (2,268 kg)
  • Max Tongue Weight: 500 lb (227 kg)

Compliance:

• This product complies with SAE J684 and V.E.S.C. Regulation V-5 standards.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118300

Wiring Access Location:

• Rear taillight wiring harness behind the vehicle’s rear taillamp housings.

Tools Required:

• Utility knife
• Drill with a 3/32" drill bit
• Circuit tester

Step-by-Step Instructions:

1. Remove the Rear Taillamp Housings:

   • Remove both of the vehicle’s rear taillamp housings (Fig. 1).
   • Slide the red locking tab on the harness connector to the unlocked position and disconnect the wire harness from both taillamp sockets (Fig. 2).

2. Access the Wiring Harness:

   • Pull the vehicle’s wiring harness and rubber grommet slightly out on the driver’s side of the vehicle.
   • Slit the grommet on the driver’s side using a utility knife from the hole where the wiring passes through to the outside edge (Fig. 3).
   • Unwrap the tape around the grommet tabs, or cut the tabs off the grommet that holds it to the wires.

3. Install the T-Connector:

   • Open the jack storage compartment on the driver’s side.
   • Partially remove the driver’s side rear trim panel.
   • Push the T-Connector end into the jack storage compartment and out through the driver’s side taillamp opening.
   • Reposition the tape over the hole and wires as needed.
   • Plug the T-Connector between the taillamp socket and the vehicle’s wiring harness. Secure the connectors with the red locking tab.

4. Secure the Grommet:

   • Place the rubber grommet removed in step 2 over the T-Connector wiring.
   • Push all existing wiring back into the grommet hole and reseat the grommet.

5. Passenger Side Installation:

   • Route the T-Connector containing the green wire over to the passenger side and repeat the previous steps.

6. Ground Connection:

   • Locate a suitable grounding point near the adapter.
   • Caution: Do not drill into the vehicle floor or bed.
   • Clean dirt and rustproofing from the area. Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

7. Testing the Installation:

   • Test the installation with a circuit tester or trailer.

8. Reassembly:

   • Replace all trim panels removed during the installation process.
   • Reinstall the taillamp housings, ensuring the wire harness is positioned securely between the housing and the vehicle body.
   • Store the 4-flat connector in the jack storage compartment when not in use.

   Specifications:

   • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter
• Eyelet and screw

Safety Notes:

• Ensure all connections are secure to avoid electrical failures.
• Test thoroughly after installation to verify functionality.

Manufacturer Notes:

• Follow all warnings and installation instructions provided.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118300

Wiring Access Location:

• Rear taillight wiring harness behind the vehicle’s rear taillamp housings.

Tools Required:

• Utility knife
• Drill with a 3/32" drill bit
• Circuit tester

Step-by-Step Instructions:

1. Remove the Rear Taillamp Housings:

   • Remove both of the vehicle’s rear taillamp housings.
   • Slide the red locking tab on the harness connector to the unlocked position and disconnect the wire harness from both taillamp sockets.

2. Access the Wiring Harness:

   • Pull the vehicle’s wiring harness and rubber grommet slightly out on the driver’s side of the vehicle.
   • Slit the grommet on the driver’s side using a utility knife from the hole where the wiring passes through to the outside edge.
   • Unwrap the tape around the grommet tabs, or cut the tabs off the grommet that holds it to the wires.

3. Install the T-Connector:

   • Open the jack storage compartment on the driver’s side.
   • Partially remove the driver’s side rear trim panel.
   • Push the T-Connector end into the jack storage compartment and out through the driver’s side taillamp opening.
   • Reposition the tape over the hole and wires as needed.
   • Plug the T-Connector between the taillamp socket and the vehicle’s wiring harness. Secure the connectors with the red locking tab.

4. Secure the Grommet:

   • Place the rubber grommet removed in step 2 over the T-Connector wiring.
   • Push all existing wiring back into the grommet hole and reseat the grommet.

5. Passenger Side Installation:

   • Route the T-Connector containing the green wire over to the passenger side and repeat the previous steps.

6. Ground Connection:

   • Locate a suitable grounding point near the adapter.
   • Caution: Do not drill into the vehicle floor or bed.
   • Clean dirt and rustproofing from the area. Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

7. Testing the Installation:

   • Test the installation with a circuit tester or trailer.

8. Reassembly:

   • Replace all trim panels removed during the installation process.
   • Reinstall the taillamp housings, ensuring the wire harness is positioned securely between the housing and the vehicle body.
   • Store the 4-flat connector in the jack storage compartment when not in use.

   Specifications:

   • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter
• Eyelet and screw

Safety Notes:

• Ensure all connections are secure to avoid electrical failures.
• Test thoroughly after installation to verify functionality.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For warranty duration and coverage details, please download the full installation PDF.