Installation Instructions for Toyota Tacoma

Part Numbers:

• 75238
• 84238

Applications:

• 2016-Current Toyota Tacoma

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19mm, 11/16"
• 6" Socket Extension
• M12x1.25 Tap (if necessary)

Installation Time:

• Approximately 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Clean Weldnuts (if necessary):

   • Use an M12x1.25 tap to clean the weldnuts at the ends of the frame rail on both sides (see Figure 2).

2. Install Hitch:

   • Insert pull wires through the bumper beam side openings and use them to feed the carriage bolts and spacers into the bumper beam (see Figures 3 and 4). Leave the pull wires attached.
   • Raise the hitch into position, feeding the carriage bolts through the top plate holes (see Figure 1).
   • Loosely install M12 bolts and conical washers into the frame weldnuts.
   • Loosely install nuts and conical washers on the carriage bolts.

3. Tighten Fasteners:

   • Torque all M12 fasteners to 105 lb-ft (142 N·m).
   • Torque all 7/16" fasteners to 50 lb-ft (68 N·m).

4. Check Installation:

   • Ensure all fasteners are properly tightened.
   • Inspect for any interference between the hitch and other components.

Hardware List:

• (4) M12 x 1.25 x 40mm CL10.9 Bolts
• (4) 1/2" Conical Washers
• (2) 7/16"-14 x 1.25 GR5 Carriage Bolts
• (2) 0.109 Spacers with Square Hole
• (2) 7/16" Pull Wires
• (2) 7/16" Conical Washers
• (2) 7/16"-14 GR2 Hex Nuts

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying: Max Trailer Weight 7,000 lbs (3,178 kg), Max Tongue Weight 1,050 lbs (476 kg).
  • Weight Distributing: Max Trailer Weight 8,000 lbs (3,632 kg), Max Tongue Weight 1,200 lbs (545 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Toyota Tacoma

Part Numbers:

• 75238
• 84238

Applications:

• 2016-Current Toyota Tacoma

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19mm, 11/16"
• 6" Socket Extension
• M12x1.25 Tap (if necessary)

Installation Time:

• Approximately 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Clean Weldnuts (if necessary):

   • Use an M12x1.25 tap to clean the weldnuts at the ends of the frame rail on both sides (see Figure 2).

2. Install Hitch:

   • Insert pull wires through the bumper beam side openings and use them to feed the carriage bolts and spacers into the bumper beam (see Figures 3 and 4). Leave the pull wires attached.
   • Raise the hitch into position, feeding the carriage bolts through the top plate holes (see Figure 1).
   • Loosely install M12 bolts and conical washers into the frame weldnuts.
   • Loosely install nuts and conical washers on the carriage bolts.

3. Tighten Fasteners:

   • Torque all M12 fasteners to 105 lb-ft (142 N·m).
   • Torque all 7/16" fasteners to 50 lb-ft (68 N·m).

4. Check Installation:

   • Ensure all fasteners are properly tightened.
   • Inspect for any interference between the hitch and other components.

Hardware List:

• (4) M12 x 1.25 x 40mm CL10.9 Bolts
• (4) 1/2" Conical Washers
• (2) 7/16"-14 x 1.25 GR5 Carriage Bolts
• (2) 0.109 Spacers with Square Hole
• (2) 7/16" Pull Wires
• (2) 7/16" Conical Washers
• (2) 7/16"-14 GR2 Hex Nuts

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying: Max Trailer Weight 7,000 lbs (3,178 kg), Max Tongue Weight 1,050 lbs (476 kg).
  • Weight Distributing: Max Trailer Weight 8,000 lbs (3,632 kg), Max Tongue Weight 1,200 lbs (545 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for 7-Way T-One® T-Connector Kit

Part Numbers:

• 22117

Tools Required:

• Trim Panel Puller
• Ratchet
• 10mm Socket
• Wire Strippers/Crimpers
• Test Probe or Voltmeter
• Heat Gun
• Phillips Head Screwdriver

Hardware Included:

• Cable Ties (24 - 8.5”, 1 - 14.5”)
• Wire Tap (1)
• 25 AMP Fuse (1), 30 AMP Fuses (2)
• Ring Terminals (4)
• Fuse Holders (3)
• Yellow Butt Connectors (4)
• Double-Sided Tape (1)

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Disconnect and isolate the vehicle’s negative battery terminal.
   • Locate the positive post underneath the hood, on the driver’s side.
   • Open the rear tailgate and remove the rear combination lights using a 10mm socket.

2. Install Driver-Side T-One® Connector:

   • Starting at the driver-side taillight pocket, connect the T-One® T-Connector with yellow, brown, and blue wires to the vehicle wiring connector.
   • Secure the white wire ring terminal to an existing ground stud or drill a 3/32” hole for a suitable grounding point. Attach the white wire using the provided screw.

3. Mount the ModuLite® Box:

   • Use the provided double-sided tape or cable ties to securely mount the ModuLite® box near the driver-side taillight.

4. Route Passenger-Side T-One® Connector:

   • Route the T-One® Connector with green and red wires behind the rear bumper fascia to the passenger-side taillight pocket.
   • Connect the T-One® T-Connector to the passenger-side wiring connectors.

5. Install Body Harness:

   • Begin routing the body harness with red, black, and blue wires underneath the vehicle, following the existing body harness to the engine compartment.
   • Secure the wires with cable ties, avoiding hot pipes, heat shields, and areas where the wires may be pinched or damaged.

6. Connect Power Wires:

   • Route the black wire to the positive post underneath the hood and connect it using the provided 30 AMP fuse holder, butt connector, and ring terminal.
   • Route the red wire to the positive post and connect it using the 25 AMP fuse holder, butt connector, and ring terminal.

7. Install Brake Control Harness:

   • Route the Brake Control Harness white, blue, and black wires through an existing firewall grommet into the engine compartment.
   • Connect the white wire to the chassis ground, the black wire to the battery with a 30 AMP fuse holder, and the blue wire to the body harness blue wire.

8. Install the 7-Way Connector:

   • Determine a suitable mounting location for the 7-way connector and route the harness to the mounting point.
   • Pin the 7-way connector according to the wiring diagram and mount it securely.

9. Reassemble Vehicle Components:

   • Replace the rear combination lights, trim panels, and any grommets removed during installation.
   • Seal altered grommets with silicone.

10. Reconnect the Battery:

    • Reconnect the negative battery cable.

11. Test the Installation:

    • Test the installation with a test light or trailer to ensure all connections are functional.

Specifications:

• Max. stop/turn/backup light: 2 per side (4.2 amps)
• Max. tail lights: 12 amps
• Max. 7-Way 12V power: 30 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional details.
• Store these instructions for future reference.

Installation Instructions for 7-Way T-One® T-Connector Kit

Part Numbers:

• 22117

Tools Required:

• Trim Panel Puller
• Ratchet
• 10mm Socket
• Wire Strippers/Crimpers
• Test Probe or Voltmeter
• Heat Gun
• Phillips Head Screwdriver

Hardware Included:

• Cable Ties (24 - 8.5”, 1 - 14.5”)
• Wire Tap (1)
• 25 AMP Fuse (1), 30 AMP Fuses (2)
• Ring Terminals (4)
• Fuse Holders (3)
• Yellow Butt Connectors (4)
• Double-Sided Tape (1)

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Disconnect and isolate the vehicle’s negative battery terminal.
   • Locate the positive post underneath the hood, on the driver’s side.
   • Open the rear tailgate and remove the rear combination lights using a 10mm socket.

2. Install Driver-Side T-One® Connector:

   • Starting at the driver-side taillight pocket, connect the T-One® T-Connector with yellow, brown, and blue wires to the vehicle wiring connector.
   • Secure the white wire ring terminal to an existing ground stud or drill a 3/32” hole for a suitable grounding point. Attach the white wire using the provided screw.

3. Mount the ModuLite® Box:

   • Use the provided double-sided tape or cable ties to securely mount the ModuLite® box near the driver-side taillight.

4. Route Passenger-Side T-One® Connector:

   • Route the T-One® Connector with green and red wires behind the rear bumper fascia to the passenger-side taillight pocket.
   • Connect the T-One® T-Connector to the passenger-side wiring connectors.

5. Install Body Harness:

   • Begin routing the body harness with red, black, and blue wires underneath the vehicle, following the existing body harness to the engine compartment.
   • Secure the wires with cable ties, avoiding hot pipes, heat shields, and areas where the wires may be pinched or damaged.

6. Connect Power Wires:

   • Route the black wire to the positive post underneath the hood and connect it using the provided 30 AMP fuse holder, butt connector, and ring terminal.
   • Route the red wire to the positive post and connect it using the 25 AMP fuse holder, butt connector, and ring terminal.

7. Install Brake Control Harness:

   • Route the Brake Control Harness white, blue, and black wires through an existing firewall grommet into the engine compartment.
   • Connect the white wire to the chassis ground, the black wire to the battery with a 30 AMP fuse holder, and the blue wire to the body harness blue wire.

8. Install the 7-Way Connector:

   • Determine a suitable mounting location for the 7-way connector and route the harness to the mounting point.
   • Pin the 7-way connector according to the wiring diagram and mount it securely.

9. Reassemble Vehicle Components:

   • Replace the rear combination lights, trim panels, and any grommets removed during installation.
   • Seal altered grommets with silicone.

10. Reconnect the Battery:

    • Reconnect the negative battery cable.

11. Test the Installation:

    • Test the installation with a test light or trailer to ensure all connections are functional.

Specifications:

• Max. stop/turn/backup light: 2 per side (4.2 amps)
• Max. tail lights: 12 amps
• Max. 7-Way 12V power: 30 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional details.
• Store these instructions for future reference.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Revision:

22117 Rev. A 6/25/2014