Installation Instructions for Chrysler Pacifica (2017-Current)

Part Numbers:

• 36798
• 06181
• CQT36798

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Tin Snips
• Flat Head Screwdriver
• Drill and 1/4" Drill Bit
• Plastic Rivet Gun
• Sockets: 7/8", 8mm, 10mm
• 6" Socket Extension

Installation Time:

• Estimated: 45 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Underbody Panel:

   • Remove nine (9) M8 fasteners, five (5) M10 nuts, and two (2) plastic push-on fasteners.
   • Use a flat head screwdriver to unscrew the fasteners while pulling down on the panel.
   • Set the panel aside.

2. Lower Exhaust:

   • Using exhaust removal pliers, pry off the two (2) rearmost rubber exhaust hangers.
   • Spray the hangers with soapy water for easier removal.
   • Support the exhaust system to prevent damage.

3. Remove Heat Shield:

   • Remove two (2) M10 nuts, including one located above the muffler.
   • Set the heat shield aside.

4. Fishwire Rearward Bolts:

   • Use the fishwire method to install carriage bolts and 2-inch spacer blocks through the access hole and into the rearward attachment holes.
   • Ensure the blocks do not overlap and leave pull wires attached.

5. Fishwire Forward Bolts:

   • Use the reverse fishwire method to install carriage bolts and 3-inch spacer blocks into the forward attachment holes.
   • Leave pull wires attached.

6. Install Hitch:

   • Raise the hitch into position, starting with the passenger side over the muffler.
   • Guide the fishwire ends through the hitch attachment holes.
   • Remove the pull wires and install conical washers (teeth side toward the hitch) and 1/2" hex nuts onto the carriage bolts.
   • Ensure no wires or other components are pinched between the hitch and the vehicle frame.

7. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m) using a torque wrench.

8. Trim Heat Shield:

   • Trim the heat shield as shown in the instructions (refer to Figure 2).
   • Reinstall the remaining portion of the heat shield.

9. Reinstall Exhaust Hangers:

   • Raise the exhaust back into position and reattach all hangers.

10. Trim Underbody Panel:

    • Trim the underbody panel as specified in Figure 3.
    • Reinstall the panel.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (6) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (6) Conical Washers, 1/2"
• (2) Spacer Blocks, 1/4" x 1" x 3"
• (4) Spacer Blocks, 1/4" x 1" x 2"
• (6) Hex Nuts, 1/2"-13 GR5
• (6) Pull Wires, 1/2"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36798F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36798
• 06181
• CQT36798

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Tin Snips
• Flat Head Screwdriver
• Drill and 1/4" Drill Bit
• Plastic Rivet Gun
• Sockets: 7/8", 8mm, 10mm
• 6" Socket Extension

Installation Time:

• Estimated: 45 minutes (for professional installers)

Step-by-Step Instructions:

1. Remove Underbody Panel:

   • Remove nine (9) M8 fasteners, five (5) M10 nuts, and two (2) plastic push-on fasteners.
   • Use a flat head screwdriver to unscrew the fasteners while pulling down on the panel.
   • Set the panel aside.

2. Lower Exhaust:

   • Using exhaust removal pliers, pry off the two (2) rearmost rubber exhaust hangers.
   • Spray the hangers with soapy water for easier removal.
   • Support the exhaust system to prevent damage.

3. Remove Heat Shield:

   • Remove two (2) M10 nuts, including one located above the muffler.
   • Set the heat shield aside.

4. Fishwire Rearward Bolts:

   • Use the fishwire method to install carriage bolts and 2-inch spacer blocks through the access hole and into the rearward attachment holes.
   • Ensure the blocks do not overlap and leave pull wires attached.

5. Fishwire Forward Bolts:

   • Use the reverse fishwire method to install carriage bolts and 3-inch spacer blocks into the forward attachment holes.
   • Leave pull wires attached.

6. Install Hitch:

   • Raise the hitch into position, starting with the passenger side over the muffler.
   • Guide the fishwire ends through the hitch attachment holes.
   • Remove the pull wires and install conical washers (teeth side toward the hitch) and 1/2" hex nuts onto the carriage bolts.
   • Ensure no wires or other components are pinched between the hitch and the vehicle frame.

7. Tighten Fasteners:

   • Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m) using a torque wrench.

8. Trim Heat Shield:

   • Trim the heat shield as shown in the instructions (refer to Figure 2).
   • Reinstall the remaining portion of the heat shield.

9. Reinstall Exhaust Hangers:

   • Raise the exhaust back into position and reattach all hangers.

10. Trim Underbody Panel:

    • Trim the underbody panel as specified in Figure 3.
    • Reinstall the panel.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (6) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (6) Conical Washers, 1/2"
• (2) Spacer Blocks, 1/4" x 1" x 3"
• (4) Spacer Blocks, 1/4" x 1" x 2"
• (6) Hex Nuts, 1/2"-13 GR5
• (6) Pull Wires, 1/2"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36798F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Chrysler Pacifica LX and Touring

Part Numbers:

• 118723

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• 8mm Socket & Ratchet or 8mm Wrench
• Torx T27 Socket & Ratchet or Torx T27 Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillights:

   • Open the rear tailgate to access the bolts holding the taillights.
   • Using a Torx T27 socket or wrench, remove the taillights on both driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, avoiding damage to alignment pins.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Separate the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces.

3. Prepare the Underbody Trim:

   • Underneath the vehicle, partially remove the underbody trim panel by removing 8mm and 10mm bolts.
   • Determine a suitable mounting point behind the rear bumper fascia on the driver’s side.
   • Mount the T-One® Connector black box using the provided double-sided tape.

   Warning: Mount the module with the epoxy side facing downward to prevent water accumulation.

4. Connect the Driver-Side T-Connector:

   • Fish the T-Connector end with the yellow wires up between the bumper and vehicle body into the taillight pocket.
   • Plug the T-Connector end with the yellow wire between the driver-side taillight socket and the vehicle wiring harness.

5. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire to the passenger side and the 4-flat underneath the bumper.
   • Route the T-Connector end with the green wire up through the opening on the passenger side.
   • Repeat Step 4 for the passenger side.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector end in an accessible location using a bracket or electrical box (not included).

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury.

8. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector black box.
   • Attach the provided black wire and route it along the exterior frame or existing wiring to the engine compartment up to the battery.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

10. Reconnect the Battery and Test:

    • Reconnect the vehicle’s Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer.

11. Reassemble the Vehicle:

    • Reinstall the taillight assemblies, trim panels, and any other removed components, ensuring no wires are pinched or damaged.

12. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

13. Test and Verify:

    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
    • Test the T-Connector functionality.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Chrysler Pacifica LX and Touring

Part Numbers:

• 118723

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• 8mm Socket & Ratchet or 8mm Wrench
• Torx T27 Socket & Ratchet or Torx T27 Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillights:

   • Open the rear tailgate to access the bolts holding the taillights.
   • Using a Torx T27 socket or wrench, remove the taillights on both driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, avoiding damage to alignment pins.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight sockets.
   • Separate the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces.

3. Prepare the Underbody Trim:

   • Underneath the vehicle, partially remove the underbody trim panel by removing 8mm and 10mm bolts.
   • Determine a suitable mounting point behind the rear bumper fascia on the driver’s side.
   • Mount the T-One® Connector black box using the provided double-sided tape.

   Warning: Mount the module with the epoxy side facing downward to prevent water accumulation.

4. Connect the Driver-Side T-Connector:

   • Fish the T-Connector end with the yellow wires up between the bumper and vehicle body into the taillight pocket.
   • Plug the T-Connector end with the yellow wire between the driver-side taillight socket and the vehicle wiring harness.

5. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire to the passenger side and the 4-flat underneath the bumper.
   • Route the T-Connector end with the green wire up through the opening on the passenger side.
   • Repeat Step 4 for the passenger side.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector end in an accessible location using a bracket or electrical box (not included).

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury.

8. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector black box.
   • Attach the provided black wire and route it along the exterior frame or existing wiring to the engine compartment up to the battery.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

10. Reconnect the Battery and Test:

    • Reconnect the vehicle’s Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer.

11. Reassemble the Vehicle:

    • Reinstall the taillight assemblies, trim panels, and any other removed components, ensuring no wires are pinched or damaged.

12. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

13. Test and Verify:

    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
    • Test the T-Connector functionality.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Note: Store the 4-flat connector in the rear cargo area when not in use to prevent damage.