Installation Instructions for Volkswagen GTI, Volkswagen Rabbit, and Volkswagen Golf (Including TDI)
Excludes Golf GTI, Golf Wagon, and Golf R

Part Numbers:

• 77197
• 24825
• 60212

Wiring Access Location:

• PC3, PC4

Tools Required:

• Pull wires (provided)
• Wrenches: 3/4”, 13mm, 19mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Fishwire Carriage Bolt and Spacer:

   • Insert the pull wire through the slots on the bottom of the frame rails.
   • Use the pull wire to feed the 1/2”-13 carriage bolt and large spacer through the slots, as shown in Figure 2.
   • Leave the pull wires attached to assist with alignment when raising the hitch into position.

2. Remove Existing M12 Bolts:

   • Remove the existing M12 bolts from the frame. Do not clean the threads.

3. Position Hitch:

   • Raise the hitch into position.
   • Feed the pull wires through the rearward holes on the hitch brackets, starting with the driver’s side near the forward exhaust hanger.
   • If necessary, loosen the passenger-side exhaust hanger to allow the bracket to move side to side for alignment.

4. Reinstall M12 Bolts:

   • Reinstall the M12 bolts and washers removed in Step 2. Ensure they are not cross-threaded. If needed, clean only the first few threads to aid in bolt engagement.

5. Install Carriage Bolts:

   • Remove the pull wires and install a conical washer and hex nut on the 1/2” carriage bolts. Be careful not to push the bolts back into the frame.

6. Tighten Fasteners:

   • Torque all M12 x 1.50 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M).
   • Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).

7. Re-tighten Passenger-Side Exhaust Hanger:

   • If the exhaust hanger was loosened in Step 3, re-tighten it.

Hardware List:

• (2) 1/2”-13 x 2.00” Carriage Bolts
• (2) Large Spacers
• (2) 1/2” Conical Washers
• (2) 1/2”-13 Hex Nuts

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions

Part Numbers:

• 77197
• 24825
• 60212

Wiring Access Location:

• PC3, PC4

Tools Required:

• Pull wires (provided)
• Wrenches: 3/4”, 13mm, 19mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Fishwire Carriage Bolt and Spacer:

   • Insert the pull wire through the slots on the bottom of the frame rails.
   • Use the pull wire to feed the 1/2”-13 carriage bolt and large spacer through the slots, as shown in Figure 2.
   • Leave the pull wires attached to assist with alignment when raising the hitch into position.

2. Remove Existing M12 Bolts:

   • Remove the existing M12 bolts from the frame. Do not clean the threads.

3. Position Hitch:

   • Raise the hitch into position.
   • Feed the pull wires through the rearward holes on the hitch brackets, starting with the driver’s side near the forward exhaust hanger.
   • If necessary, loosen the passenger-side exhaust hanger to allow the bracket to move side to side for alignment.

4. Reinstall M12 Bolts:

   • Reinstall the M12 bolts and washers removed in Step 2. Ensure they are not cross-threaded. If needed, clean only the first few threads to aid in bolt engagement.

5. Install Carriage Bolts:

   • Remove the pull wires and install a conical washer and hex nut on the 1/2” carriage bolts. Be careful not to push the bolts back into the frame.

6. Tighten Fasteners:

   • Torque all M12 x 1.50 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M).
   • Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).

7. Re-tighten Passenger-Side Exhaust Hanger:

   • If the exhaust hanger was loosened in Step 3, re-tighten it.

Hardware List:

• (2) 1/2”-13 x 2.00” Carriage Bolts
• (2) Large Spacers
• (2) 1/2” Conical Washers
• (2) 1/2”-13 Hex Nuts

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.