Installation Instructions for Kia Sorento (2016-Current)

Part Numbers:

• 37132
• 06196
• CQT37132

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Angle Grinder (if required)
• Phillips Screwdriver
• Sockets: 10mm, 14mm, 16mm, 17mm, 18mm, 19mm, 3/4"
• Lubricant or Soapy Water

Installation Time:

• Estimated: 40 minutes (for professional installers)

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • Access the tire release under the storage compartment at the back of the vehicle.

2. Remove Driver-Side Rear Plastic Cover:

   • Using a Phillips screwdriver, remove fasteners, five (5) plastic push pins, and two (2) nuts.

3. Lower Exhaust:

   • Remove rear and side hangers, supporting the exhaust to prevent damage.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.
   • Remove rubber plugs from the bottom of the frame rails on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rails to remove debris. Then, remove the bolts.

5. Raise Hitch:

   • Raise the hitch into position.
   • Insert hardware items 1 & 2 on the driver side and items 4 & 5 on the passenger side.
   • Insert bolts through the bracket and frame for support. If the bumper locator pin interferes, trim the pin using an angle grinder.

6. Install Hardware:

   • Insert M10 bolts (items 8 & 7) through the bracket and into the frame.
   • Loosely install the conical washers and hex nuts onto the corresponding bolts.

7. Tighten Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 lb-ft (54 N*m).
   • Tighten 1/2" GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 lb-ft (92 N*m).

8. Reinstall Components:

   • Raise the exhaust back into position and reattach hangers.
   • Reinstall the driver-side rear plastic cover removed in Step 2.
   • Reinstall the spare tire and ensure it is properly seated.

Torque Specifications:

• M10 bolts: 40 lb-ft (54 N*m)
• 1/2" GR5 bolts: 75 lb-ft (102 N*m)
• M12 GR8.8 bolts: 68 lb-ft (92 N*m)

Hardware List:

• (2) Hex Bolts, 1/2"-13 x 4.50" GR5
• (5) Conical Washers, 1/2"
• (2) Hex Nuts, 1/2"-13
• (1) Hex Bolt, M12 x 1.75 x 120 CL8.8
• (1) Flat Washer, 1/2" Hardened
• (1) Hex Nut, M12 x 1.75 CL8
• (4) Bolts, M10 x 1.25 x 30 CL10.9
• (4) Conical Washers, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 350 lb (158 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 37132F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 37132
• 06196
• CQT37132

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Angle Grinder (if required)
• Phillips Screwdriver
• Sockets: 10mm, 14mm, 16mm, 17mm, 18mm, 19mm, 3/4"
• Lubricant or Soapy Water

Installation Time:

• Estimated: 40 minutes (for professional installers)

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • Access the tire release under the storage compartment at the back of the vehicle.

2. Remove Driver-Side Rear Plastic Cover:

   • Using a Phillips screwdriver, remove fasteners, five (5) plastic push pins, and two (2) nuts.

3. Lower Exhaust:

   • Remove rear and side hangers, supporting the exhaust to prevent damage.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.
   • Remove rubber plugs from the bottom of the frame rails on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rails to remove debris. Then, remove the bolts.

5. Raise Hitch:

   • Raise the hitch into position.
   • Insert hardware items 1 & 2 on the driver side and items 4 & 5 on the passenger side.
   • Insert bolts through the bracket and frame for support. If the bumper locator pin interferes, trim the pin using an angle grinder.

6. Install Hardware:

   • Insert M10 bolts (items 8 & 7) through the bracket and into the frame.
   • Loosely install the conical washers and hex nuts onto the corresponding bolts.

7. Tighten Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 lb-ft (54 N*m).
   • Tighten 1/2" GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 lb-ft (92 N*m).

8. Reinstall Components:

   • Raise the exhaust back into position and reattach hangers.
   • Reinstall the driver-side rear plastic cover removed in Step 2.
   • Reinstall the spare tire and ensure it is properly seated.

Torque Specifications:

• M10 bolts: 40 lb-ft (54 N*m)
• 1/2" GR5 bolts: 75 lb-ft (102 N*m)
• M12 GR8.8 bolts: 68 lb-ft (92 N*m)

Hardware List:

• (2) Hex Bolts, 1/2"-13 x 4.50" GR5
• (5) Conical Washers, 1/2"
• (2) Hex Nuts, 1/2"-13
• (1) Hex Bolt, M12 x 1.75 x 120 CL8.8
• (1) Flat Washer, 1/2" Hardened
• (1) Hex Nut, M12 x 1.75 CL8
• (4) Bolts, M10 x 1.25 x 30 CL10.9
• (4) Conical Washers, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 350 lb (158 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 37132F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Kia Sorento and Hyundai Veracruz

Part Numbers:

• 118269

Tools Required:

• Trim Panel Remover
• Wire Cutters
• 10mm Socket & Ratchet or Wrench
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Kia Sorento: Lower the spare tire to access the vehicle wiring.
   • Hyundai Veracruz: Locate the access hole inside the bumper support channel, above the passenger side exhaust, and route the T-Connector harness plugs through the hole.

2. Locate the Tow-Plug Harness:

   • Kia Sorento: On the passenger side, on top of the frame rail near the rear tire, locate the vehicle’s Tow-Plug harness. If covered by a protective cover, remove the plastic trim fasteners to access the harness.
   • Hyundai Veracruz: Find the Tow-Plug harness on the passenger side frame near the rear tire. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Remove the protective caps from the vehicle’s tow plug harness.
   • Insert the T-Connector harness into the vehicle’s Tow-Plug harness and lock it into place.
   • Ensure the connectors are fully inserted with locking tabs secure.

4. Route the T-Connector Wiring:

   • Kia Sorento: Route the T-Connector harness rearward to the back of the fascia and along the inside of the bumper toward the center of the vehicle.
   • Hyundai Veracruz: Route the T-Connector harness along the inside of the bumper support channel toward the center of the vehicle.

   Warning:

   • Route the wire carefully to avoid hot pipes, heat shields, the fuel tank, or any other points that may pinch or break the wire.

5. Mount the Black Box:

   • Use the provided double-sided tape to mount the T-Connector black box on the bumper support channel.
   • Secure all loose wires with cable ties to prevent damage or rattling.

6. Test the Installation:

   • Ensure all connections are complete. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
   • Test and verify the installation with a test light or trailer.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Refer to the vehicle owner’s manual for additional information.

Manufacturer Notes:

• Ensure all connections are clean and secure.
• Follow all installation warnings and guidelines carefully.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118269

Tools Required:

• Trim Panel Remover
• Wire Cutters
• 10mm Socket & Ratchet or Wrench
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Kia Sorento: Lower the spare tire to access the vehicle wiring.
   • Hyundai Veracruz: Locate the access hole inside the bumper support channel, above the passenger side exhaust, and route the T-Connector harness plugs through the hole.

2. Locate the Tow-Plug Harness:

   • Kia Sorento: On the passenger side, on top of the frame rail near the rear tire, locate the vehicle’s Tow-Plug harness. If covered by a protective cover, remove the plastic trim fasteners to access the harness.
   • Hyundai Veracruz: Find the Tow-Plug harness on the passenger side frame near the rear tire. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Remove the protective caps from the vehicle’s tow plug harness.
   • Insert the T-Connector harness into the vehicle’s Tow-Plug harness and lock it into place.
   • Ensure the connectors are fully inserted with locking tabs secure.

4. Route the T-Connector Wiring:

   • Kia Sorento: Route the T-Connector harness rearward to the back of the fascia and along the inside of the bumper toward the center of the vehicle.
   • Hyundai Veracruz: Route the T-Connector harness along the inside of the bumper support channel toward the center of the vehicle.

   Warning:

   • Route the wire carefully to avoid hot pipes, heat shields, the fuel tank, or any other points that may pinch or break the wire.

5. Mount the Black Box:

   • Use the provided double-sided tape to mount the T-Connector black box on the bumper support channel.
   • Secure all loose wires with cable ties to prevent damage or rattling.

6. Test the Installation:

   • Ensure all connections are complete. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
   • Test and verify the installation with a test light or trailer.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Refer to the vehicle owner’s manual for additional information.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For warranty duration and coverage details, please download the full installation PDF.