Installation Instructions for Kia Sorento (2016-Current)

Part Numbers:

• 37132
• 06196
• CQT37132

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Angle Grinder (if required)
• Phillips Screwdriver
• Sockets: 10mm, 14mm, 16mm, 17mm, 18mm, 19mm, 3/4"
• Lubricant or Soapy Water

Installation Time:

• Estimated: 40 minutes (for professional installers)

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • Access the tire release under the storage compartment at the back of the vehicle.

2. Remove Driver-Side Rear Plastic Cover:

   • Using a Phillips screwdriver, remove fasteners, five (5) plastic push pins, and two (2) nuts.

3. Lower Exhaust:

   • Remove rear and side hangers, supporting the exhaust to prevent damage.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.
   • Remove rubber plugs from the bottom of the frame rails on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rails to remove debris. Then, remove the bolts.

5. Raise Hitch:

   • Raise the hitch into position.
   • Insert hardware items 1 & 2 on the driver side and items 4 & 5 on the passenger side.
   • Insert bolts through the bracket and frame for support. If the bumper locator pin interferes, trim the pin using an angle grinder.

6. Install Hardware:

   • Insert M10 bolts (items 8 & 7) through the bracket and into the frame.
   • Loosely install the conical washers and hex nuts onto the corresponding bolts.

7. Tighten Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 lb-ft (54 N*m).
   • Tighten 1/2" GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 lb-ft (92 N*m).

8. Reinstall Components:

   • Raise the exhaust back into position and reattach hangers.
   • Reinstall the driver-side rear plastic cover removed in Step 2.
   • Reinstall the spare tire and ensure it is properly seated.

Torque Specifications:

• M10 bolts: 40 lb-ft (54 N*m)
• 1/2" GR5 bolts: 75 lb-ft (102 N*m)
• M12 GR8.8 bolts: 68 lb-ft (92 N*m)

Hardware List:

• (2) Hex Bolts, 1/2"-13 x 4.50" GR5
• (5) Conical Washers, 1/2"
• (2) Hex Nuts, 1/2"-13
• (1) Hex Bolt, M12 x 1.75 x 120 CL8.8
• (1) Flat Washer, 1/2" Hardened
• (1) Hex Nut, M12 x 1.75 CL8
• (4) Bolts, M10 x 1.25 x 30 CL10.9
• (4) Conical Washers, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 350 lb (158 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 37132F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 37132
• 06196
• CQT37132

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Exhaust Removal Pliers
• Angle Grinder (if required)
• Phillips Screwdriver
• Sockets: 10mm, 14mm, 16mm, 17mm, 18mm, 19mm, 3/4"
• Lubricant or Soapy Water

Installation Time:

• Estimated: 40 minutes (for professional installers)

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • Access the tire release under the storage compartment at the back of the vehicle.

2. Remove Driver-Side Rear Plastic Cover:

   • Using a Phillips screwdriver, remove fasteners, five (5) plastic push pins, and two (2) nuts.

3. Lower Exhaust:

   • Remove rear and side hangers, supporting the exhaust to prevent damage.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.
   • Remove rubber plugs from the bottom of the frame rails on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rails to remove debris. Then, remove the bolts.

5. Raise Hitch:

   • Raise the hitch into position.
   • Insert hardware items 1 & 2 on the driver side and items 4 & 5 on the passenger side.
   • Insert bolts through the bracket and frame for support. If the bumper locator pin interferes, trim the pin using an angle grinder.

6. Install Hardware:

   • Insert M10 bolts (items 8 & 7) through the bracket and into the frame.
   • Loosely install the conical washers and hex nuts onto the corresponding bolts.

7. Tighten Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 lb-ft (54 N*m).
   • Tighten 1/2" GR5 fasteners to 75 lb-ft (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 lb-ft (92 N*m).

8. Reinstall Components:

   • Raise the exhaust back into position and reattach hangers.
   • Reinstall the driver-side rear plastic cover removed in Step 2.
   • Reinstall the spare tire and ensure it is properly seated.

Torque Specifications:

• M10 bolts: 40 lb-ft (54 N*m)
• 1/2" GR5 bolts: 75 lb-ft (102 N*m)
• M12 GR8.8 bolts: 68 lb-ft (92 N*m)

Hardware List:

• (2) Hex Bolts, 1/2"-13 x 4.50" GR5
• (5) Conical Washers, 1/2"
• (2) Hex Nuts, 1/2"-13
• (1) Hex Bolt, M12 x 1.75 x 120 CL8.8
• (1) Flat Washer, 1/2" Hardened
• (1) Hex Nut, M12 x 1.75 CL8
• (4) Bolts, M10 x 1.25 x 30 CL10.9
• (4) Conical Washers, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 350 lb (158 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 37132F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Kia Telluride, Kia Carnival, Kia Sorento, Hyundai Palisade, Hyundai Santa Fe, Hyundai Tucson, and Hyundai Santa Cruz

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Installation Instructions for T-One® T-Connector for Various Vehicles

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.