Installation Instructions for 2013-Current Chevrolet Trax and Buick Encore

Part Numbers:

• 76593
• 84593
• CQT76593

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm, 11/16"
• Wire Brush
• Exhaust Removal Pliers
• Soapy Water

Step-by-Step Instructions:

1. Insert Pull Wires:

   • Insert pull wires into the frame rails and use them to feed the carriage bolts and spacers into the frame rails through the access holes.
   • Leave the pull wires attached.

2. Lower Exhaust System:

   • Use exhaust removal pliers to remove the exhaust system at two rubber isolators.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolators to ease removal.
   • Support the muffler to avoid damage.

3. Position Hitch:

   • Add one spacer to the flange on the driver's side bracket if needed.
   • Raise the hitch into position and slide it over the top of the exhaust pipe on the passenger side.
   • Feed the pull wires through the slots in the brackets.

4. Secure Hitch:

   • Remove the pull wires and loosely install conical washers and hex nuts to secure the hitch.
   • For vehicles with a weldnut on the driver's side frame, use the provided M12 bolt and conical washer.

5. Tighten Fasteners:

   • Tighten all 7/16”-14 GR5 fasteners to 50 ft-lbs (68 N*m).
   • Tighten all M12 x 1.75 CL8.8 fasteners to 68 ft-lbs (92 N*m).

6. Reinstall Exhaust:

   • Reinstall the exhaust system onto the rubber isolators.

Hardware List:

• (4) Carriage Bolt 7/16"-14 x 1.75" GR5
• (5) Spacer 0.25" x 0.875" x 3.00"
• (4) Conical Washer 7/16"
• (4) Hex Nut 7/16"-14 GR2
• (4) Pull Wire 7/16"
• (1) Bolt M12 x 1.75 x 40 mm CL8.8
• (1) Conical Washer 1/2"
• (1) Bevel Washer

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 40 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2013-Current Chevrolet Trax and Buick Encore

Part Numbers:

• 76593
• 84593
• CQT76593

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm, 11/16"
• Wire Brush
• Exhaust Removal Pliers
• Soapy Water

Step-by-Step Instructions:

1. Insert Pull Wires:

• Insert pull wires into the frame rails and use them to feed the carriage bolts and spacers into the frame rails through the access holes.
• Leave the pull wires attached.

2. Lower Exhaust System:

• Use exhaust removal pliers to remove the exhaust system at two rubber isolators.
• Spray lubricant or soapy water on the metal hanger rod and rubber isolators to ease removal.
• Support the muffler to avoid damage.

3. Position Hitch:

• Add one spacer to the flange on the driver's side bracket if needed.
• Raise the hitch into position and slide it over the top of the exhaust pipe on the passenger side.
• Feed the pull wires through the slots in the brackets.

4. Secure Hitch:

• Remove the pull wires and loosely install conical washers and hex nuts to secure the hitch.
• For vehicles with a weldnut on the driver's side frame, use the provided M12 bolt and conical washer.

5. Tighten Fasteners:

• Tighten all 7/16”-14 GR5 fasteners to 50 ft-lbs (68 N*m).
• Tighten all M12 x 1.75 CL8.8 fasteners to 68 ft-lbs (92 N*m).

6. Reinstall Exhaust:

• Reinstall the exhaust system onto the rubber isolators.

Hardware List:

• (4) Carriage Bolt 7/16"-14 x 1.75" GR5
• (5) Spacer 0.25" x 0.875" x 3.00"
• (4) Conical Washer 7/16"
• (4) Hex Nut 7/16"-14 GR2
• (4) Pull Wire 7/16"
• (1) Bolt M12 x 1.75 x 40 mm CL8.8
• (1) Conical Washer 1/2"
• (1) Bevel Washer

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

This product is covered under a limited warranty. For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Chevrolet Trax

Part Numbers:

• 118745

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on each side of the vehicle.
   • Set aside all items removed, ensuring no parts are damaged.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the vehicle’s taillight wiring harness inside the access panel area.
   • Disconnect the connectors carefully, ensuring not to break the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors.
   • Ensure connectors are fully inserted and the locking tabs are secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and into the passenger-side trim panel access hole.
   • Repeat Step 3 using the T-One® Connector harness end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean dirt and rustproofing from the area. Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

6. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector box on the driver’s side.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring to the engine compartment.
   • Avoid areas that may pinch, cut, or break the wire.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box Module:

   • Locate a flat, out-of-the-way surface and mount the black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Chevrolet Trax

Part Numbers:

• 118745

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on each side of the vehicle.
   • Set aside all items removed, ensuring no parts are damaged.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the vehicle’s taillight wiring harness inside the access panel area.
   • Disconnect the connectors carefully, ensuring not to break the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors.
   • Ensure connectors are fully inserted and the locking tabs are secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and into the passenger-side trim panel access hole.
   • Repeat Step 3 using the T-One® Connector harness end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean dirt and rustproofing from the area. Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

6. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector box on the driver’s side.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring to the engine compartment.
   • Avoid areas that may pinch, cut, or break the wire.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box Module:

   • Locate a flat, out-of-the-way surface and mount the black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Refer to the vehicle owner’s manual for additional details.
• Store these instructions for future reference.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:
For complete warranty instructions, please download the full installation PDF.