Installation Instructions for Ford Transit

Part Numbers:

• 75912
• 44719
• CQT75912

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 15mm, 3/4"
• Drill Bits: None

Step-by-Step Instructions:

1. Prepare Self-Tapping Bolts:

   • Start threading the self-tapping bolts (Item 5) into the designated locations on the frame rail.
   • Ensure the bolts are perpendicular to the frame rail and thread halfway or more before removing the bolts for later reinstallation.

2. Install Carriage Bolts:

   • Feed the pull wire through the forward slot in the frame rail and out the open end of the frame.
   • Attach the carriage bolt and spacer to the pull wire and pull them into position through the forward hole. Leave pull wires attached.

3. Raise Hitch into Position:

   • Align the hitch with the frame rails and feed pull wires through the hitch slots. Use conical washers to hold bolts in place while removing the pull wires.
   • Attach hex nuts and tighten to hold the hitch in place. Repeat on the opposite side.

4. Reinstall Self-Tapping Bolts:

   • Secure the hitch with self-tapping bolts. Once all bolts are in place, center the hitch on the vehicle and tighten.

5. Torque Fasteners:

   • Tighten all fasteners to the specified torque values:
     • M12 x 1.75 fasteners: 75 lb-ft (102 N*m)
     • 1/2"-13 GR5 fasteners: 75 lb-ft (102 N*m)

Hardware List:

• Qty (2): Carriage Bolt – 1/2"-13 x 1.50 GR5
• Qty (2): Spacer – 0.25 x 1.00 x 3.00
• Qty (2): Conical Washer – 1/2"
• Qty (2): Hex Nut – 1/2"-13
• Qty (4): Self-Tapping Bolt – M12 x 1.75 x 40
• Qty (2): Pull Wire – 1/2"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 8,000 lbs (3,632 kg)
  • Max Tongue Weight: 900 lbs (408 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 6,000 lbs (2,722 kg)
  • Max Tongue Weight: 900 lbs (408 kg)

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicle

Part Numbers:

• 75912
• 44719
• CQT75912

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 15mm, 3/4"
• Drill Bits: None

Step-by-Step Instructions:

1. Prepare Self-Tapping Bolts:

   • Start threading the self-tapping bolts (Item 5) into the designated locations on the frame rail.
   • Ensure the bolts are perpendicular to the frame rail and thread halfway or more before removing the bolts for later reinstallation.

2. Install Carriage Bolts:

   • Feed the pull wire through the forward slot in the frame rail and out the open end of the frame.
   • Attach the carriage bolt and spacer to the pull wire and pull them into position through the forward hole. Leave pull wires attached.

3. Raise Hitch into Position:

   • Align the hitch with the frame rails and feed pull wires through the hitch slots. Use conical washers to hold bolts in place while removing the pull wires.
   • Attach hex nuts and tighten to hold the hitch in place. Repeat on the opposite side.

4. Reinstall Self-Tapping Bolts:

   • Secure the hitch with self-tapping bolts. Once all bolts are in place, center the hitch on the vehicle and tighten.

5. Torque Fasteners:

   • Tighten all fasteners to the specified torque values:
     • M12 x 1.75 fasteners: 75 lb-ft (102 N*m)
     • 1/2"-13 GR5 fasteners: 75 lb-ft (102 N*m)

Hardware List:

• Qty (2): Carriage Bolt – 1/2"-13 x 1.50 GR5
• Qty (2): Spacer – 0.25 x 1.00 x 3.00
• Qty (2): Conical Washer – 1/2"
• Qty (2): Hex Nut – 1/2"-13
• Qty (4): Self-Tapping Bolt – M12 x 1.75 x 40
• Qty (2): Pull Wire – 1/2"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 8,000 lbs (3,632 kg)
  • Max Tongue Weight: 900 lbs (408 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 6,000 lbs (2,722 kg)
  • Max Tongue Weight: 900 lbs (408 kg)

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.