Installation Instructions for Toyota RAV4 (2019-Present)

Part Numbers:

• 76432
• 84432
• CQT76432

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Flat Head Screwdriver
• Utility Knife
• Plastic Trim Tools
• Sockets: 10mm, 17mm
• Pliers
• Marker
• Tape Measure

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 3,500 lbs (1,588 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Rear Underbody Panel:

• Use a 10mm socket to remove the screws securing the underbody panel.
• Carefully detach the panel and set it aside for modification or trimming if required.

2. Lower Exhaust:

• Use pliers to remove the rubber hangers holding the exhaust system in place.
• Apply soapy water to the hangers for easier removal.
• Support the exhaust to avoid damage during installation.

3. Prepare the Frame for Installation:

• Locate the factory-installed weld nuts inside the frame rails.
• Clean any debris or rust from the weld nuts to ensure proper bolt alignment.

4. Install Hitch:

• Raise the hitch into position, aligning the mounting holes with the weld nuts on the frame rails.
• Insert the provided bolts and conical washers (teeth side facing the hitch) into the weld nuts.
• Hand-tighten all bolts to hold the hitch in place.

5. Tighten Fasteners:

• Use a torque wrench to tighten all bolts to the specified torque value of 67 lb-ft (91 N·m).

6. Trim and Reinstall Underbody Panel:

• Measure and mark the underbody panel as per the provided trimming diagram.
• Use a utility knife to cut the panel along the marked lines.
• Reinstall the trimmed panel using the original fasteners.

7. Reinstall Exhaust:

• Reattach the rubber hangers to secure the exhaust system in place.
• Ensure the exhaust is properly aligned and supported.

Hardware List:

• (4) Hex Bolts: M12 x 1.25
• (4) Conical Washers: 1/2"

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class III
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s maximum weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for T-Connector Adapter for Jeep Grand Cherokee

Part Numbers:

• 118425

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Taillight Assemblies:

   • Open the tailgate.
   • On both the driver’s and passenger’s sides, locate and remove the clips holding the taillight assemblies in place.

2. Disconnect the Taillight Wiring Harness:

   • Carefully disconnect the vehicle wiring harness from the taillight sockets on both sides.
   • Avoid breaking the locking tabs and set the taillights aside.

3. Route the T-Connector on the Driver’s Side:

   • Underneath the vehicle, route the T-Connector harness with the yellow wire up through the opening between the bumper and body into the driver’s side taillight pocket.
   • Tip: Use a fish wire to assist in pulling the harness through the taillight pocket and rear fascia.

4. Connect the T-Connector on the Driver’s Side:

   • Insert the T-One® T-Connector with the yellow wire between the vehicle’s taillight connector and wiring harness.
   • Ensure all connector surfaces are clean and the connectors are fully inserted with locking tabs secured.

5. Route the Green Wire and 4-Flat Connector:

   • Route the green wire and the 4-flat connector down along the rear bumper fascia toward the center of the vehicle.
   • Continue routing the green wire to the passenger’s side taillight pocket.

6. Connect the T-Connector on the Passenger’s Side:

   • Repeat Steps 3 and 4 for the passenger’s side, using the T-Connector end with the green wire.

   Warning:

   • If routing the wires through a grommet or along the exterior of the vehicle, avoid hot pipes, heat shields, the fuel tank, or areas that may pinch or break the wires.

7. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • Alternatively, drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Caution: Verify what is behind any surface before drilling to avoid damage or injury.

8. Mount the 4-Flat Connector:

   • Mount the 4-flat connector at the center of the vehicle in a suitable location.
   • Note: A mounting bracket is not included.

9. Secure the Wiring:

   • Secure all loose wires using the provided cable ties to prevent damage or rattling.

10. Test the Installation:

    • Test and verify the installation with a test light or trailer to ensure functionality.
    • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (5 amps)

Safety Notes:

• Do not exceed the towing manufacturer’s rating or the unit specifications.
• Follow all warnings and installation instructions carefully.
• Overloading circuits can cause fires.

Manufacturer Notes:

• Read and understand all warnings and instructions provided with the product.
• Always wear safety glasses and take necessary precautions during installation.
• Refer to the vehicle owner’s manual for additional information.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Installation and Operation Instructions for the P3 Electronic Brake Control

Specifications:

• Supports 2, 4, 6, and 8 brake applications.
• Utilizes proportional braking with an inertial sensor.

Tools Required:

• Drill with a 1/8" bit.
• Screwdriver or nut driver.
• Wire crimp tool.
• Probe-type circuit tester.

Safety Notes:

1. Avoid mounting or activating RF-generating devices (e.g., cell phones) within 12 inches of the brake control.
2. Always adhere to the vehicle's Gross Combined Weight Rating (GCWR).
3. Do not use the Boost feature during icy or slippery road conditions.
4. Disconnect the trailer plug before testing a breakaway switch to prevent damage.

Hardware List:

• P3 Brake Control Unit.
• Mounting bracket.
• Wiring harness.
• #8 x 3/8" self-tapping screws.

Installation Instructions:

Mounting the Brake Control:

1. Traditional Bracket Mount:

   • Secure the bracket to a solid surface using the provided screws.
   • Attach the brake control unit and adjust to the desired angle.
   • Tighten screws securely.

2. Under Dash Pocket Mount:

   • Secure the small metal bracket with screws to a flat surface.
   • Attach the T-slot mount to the metal bracket and insert the brake control.

Wiring the Brake Control:

• Option 1: Use the included pigtail wiring harness for a generic installation.
• Option 2: Use an OEM-specific wiring harness compatible with the vehicle's tow package.
• Wire Functions:
  • Black: Positive power (+12V).
  • White: Vehicle ground.
  • Red: Cold side of brake pedal switch.
  • Blue: Trailer brakes output.

Setting Up the Control:

1. Connect the trailer to the vehicle.
2. Use the Menu/Options button to access the setup screen.
3. Select the brake type:
   • Electric: For electric brakes.
   • Hydraulic: For electric over hydraulic braking systems.
4. Adjust the power output to ensure effective braking without wheel lock-up.

Boost Feature:

• Provides enhanced braking sensitivity.
• Available in three levels:
  • B1: Light braking boost.
  • B2: Moderate braking boost.
  • B3: Aggressive braking boost.
• Recommended for heavier trailers or varying load conditions.

Reverse Mode:

• Cancel Boost and Hold features for 3 minutes by pressing and holding the Boost button for 5 seconds while holding the brake pedal.

Troubleshooting Guide:

Maintenance:

• Inspect connections and wiring regularly for damage or wear.
• Adjust trailer brakes after the first 200 miles of use and every 3,000 miles thereafter.
• Clean the brake control unit periodically to maintain optimal performance.

Warranty Information:

• Limited Lifetime Warranty:
  • Covers defects in materials and workmanship under normal use.
  • Excludes damage caused by misuse, improper installation, or external factors.
• Attention: For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.