Installation Instructions for Ford Focus (All Except ST Model)

Part Numbers:

• 24872
• 60290
• 77256

Wiring Access Location:

• Sedan: PC3, PC4
• 5-Door: PC1, PC2

Tools Required:

• Tin Snips
• Wrenches: 13mm, 11/16”

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust System:

   • Remove the two (2) M8 bolts holding the exhaust hangers on both sides.
   • Return the bolts to the vehicle owner.

2. Trim Heat Shield:

   • Use tin snips to trim the heat shield in the area where the hitch side bracket mounts to the bottom of the frame.
   • Repeat for both sides.

3. Cut and Apply Plastic Isolator Strips:

   • Cut the plastic isolator strips in half.
   • Apply the two halves of each strip to the bottom of the hitch side brackets, between the slot and the large access hole.
   • Ensure the strips are positioned between the exhaust hanger and the side bracket.

4. Raise Hitch and Reinstall Exhaust Hangers:

   • Lift the hitch into position.
   • Reinstall the exhaust hangers using the M8-1.25 x 40mm bolts, lock washers, and flat washers provided with the hitch.

5. Install Carriage Bolt and Block:

   • Using the provided pull wire, install a block and 7/16” carriage bolt through the access hole in the hitch, bottom of the frame, and through the hole on the side of the frame.
   • Note: It is easier to insert the bolt and spacer into the frame separately.

6. Secure with Conical Washer and Hex Nut:

   • Attach the conical toothed washer and hex nut to the carriage bolt on both sides.

7. Tighten Fasteners:

   • Torque all fasteners to specifications:
     • 7/16”-14 GR5 fasteners: 50 Lb.-Ft. (68 N*M)
     • M8-1.25 CL10.9 fasteners: 27 Lb.-Ft. (37 N*M)

Hardware List:

• (2) 7/16”-14 x 1.50” Carriage Bolts (GR5)
• (2) 7/16” Conical Washers
• (2) 7/16”-14 Hex Nuts
• (2) Pull Wires (7/16”)
• (4) M8-1.25 x 40mm Bolts (CL10.9)
• (4) 5/16” Flat Washers
• (4) 5/16” Lock Washers
• (2) Plastic Isolators
• (2) 1/4” x 7/8” x 3.00” Blocks

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions

Part Numbers:

• 24872
• 60290
• 77256

Wiring Access Location:

• Sedan: PC3, PC4
• 5-Door: PC1, PC2

Tools Required:

• Tin Snips
• Wrenches: 13mm, 11/16”

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust System:

   • Remove the two (2) M8 bolts holding the exhaust hangers on both sides.
   • Return the bolts to the vehicle owner.

2. Trim Heat Shield:

   • Use tin snips to trim the heat shield in the area where the hitch side bracket mounts to the bottom of the frame.
   • Repeat for both sides.

3. Cut and Apply Plastic Isolator Strips:

   • Cut the plastic isolator strips in half.
   • Apply the two halves of each strip to the bottom of the hitch side brackets, between the slot and the large access hole.
   • Ensure the strips are positioned between the exhaust hanger and the side bracket.

4. Raise Hitch and Reinstall Exhaust Hangers:

   • Lift the hitch into position.
   • Reinstall the exhaust hangers using the M8-1.25 x 40mm bolts, lock washers, and flat washers provided with the hitch.

5. Install Carriage Bolt and Block:

   • Using the provided pull wire, install a block and 7/16” carriage bolt through the access hole in the hitch, bottom of the frame, and through the hole on the side of the frame.
   • Note: It is easier to insert the bolt and spacer into the frame separately.

6. Secure with Conical Washer and Hex Nut:

   • Attach the conical toothed washer and hex nut to the carriage bolt on both sides.

7. Tighten Fasteners:

   • Torque all fasteners to specifications:
     • 7/16”-14 GR5 fasteners: 50 Lb.-Ft. (68 N*M)
     • M8-1.25 CL10.9 fasteners: 27 Lb.-Ft. (37 N*M)

Hardware List:

• (2) 7/16”-14 x 1.50” Carriage Bolts (GR5)
• (2) 7/16” Conical Washers
• (2) 7/16”-14 Hex Nuts
• (2) Pull Wires (7/16”)
• (4) M8-1.25 x 40mm Bolts (CL10.9)
• (4) 5/16” Flat Washers
• (4) 5/16” Lock Washers
• (2) Plastic Isolators
• (2) 1/4” x 7/8” x 3.00” Blocks

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.