Installation Instructions for 2013-Current Chevrolet Trax and Buick Encore

Part Numbers:

• 76593
• 84593
• CQT76593

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm, 11/16"
• Wire Brush
• Exhaust Removal Pliers
• Soapy Water

Step-by-Step Instructions:

1. Insert Pull Wires:

   • Insert pull wires into the frame rails and use them to feed the carriage bolts and spacers into the frame rails through the access holes.
   • Leave the pull wires attached.

2. Lower Exhaust System:

   • Use exhaust removal pliers to remove the exhaust system at two rubber isolators.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolators to ease removal.
   • Support the muffler to avoid damage.

3. Position Hitch:

   • Add one spacer to the flange on the driver's side bracket if needed.
   • Raise the hitch into position and slide it over the top of the exhaust pipe on the passenger side.
   • Feed the pull wires through the slots in the brackets.

4. Secure Hitch:

   • Remove the pull wires and loosely install conical washers and hex nuts to secure the hitch.
   • For vehicles with a weldnut on the driver's side frame, use the provided M12 bolt and conical washer.

5. Tighten Fasteners:

   • Tighten all 7/16”-14 GR5 fasteners to 50 ft-lbs (68 N*m).
   • Tighten all M12 x 1.75 CL8.8 fasteners to 68 ft-lbs (92 N*m).

6. Reinstall Exhaust:

   • Reinstall the exhaust system onto the rubber isolators.

Hardware List:

• (4) Carriage Bolt 7/16"-14 x 1.75" GR5
• (5) Spacer 0.25" x 0.875" x 3.00"
• (4) Conical Washer 7/16"
• (4) Hex Nut 7/16"-14 GR2
• (4) Pull Wire 7/16"
• (1) Bolt M12 x 1.75 x 40 mm CL8.8
• (1) Conical Washer 1/2"
• (1) Bevel Washer

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 40 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2013-Current Chevrolet Trax and Buick Encore

Part Numbers:

• 76593
• 84593
• CQT76593

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm, 11/16"
• Wire Brush
• Exhaust Removal Pliers
• Soapy Water

Step-by-Step Instructions:

1. Insert Pull Wires:

• Insert pull wires into the frame rails and use them to feed the carriage bolts and spacers into the frame rails through the access holes.
• Leave the pull wires attached.

2. Lower Exhaust System:

• Use exhaust removal pliers to remove the exhaust system at two rubber isolators.
• Spray lubricant or soapy water on the metal hanger rod and rubber isolators to ease removal.
• Support the muffler to avoid damage.

3. Position Hitch:

• Add one spacer to the flange on the driver's side bracket if needed.
• Raise the hitch into position and slide it over the top of the exhaust pipe on the passenger side.
• Feed the pull wires through the slots in the brackets.

4. Secure Hitch:

• Remove the pull wires and loosely install conical washers and hex nuts to secure the hitch.
• For vehicles with a weldnut on the driver's side frame, use the provided M12 bolt and conical washer.

5. Tighten Fasteners:

• Tighten all 7/16”-14 GR5 fasteners to 50 ft-lbs (68 N*m).
• Tighten all M12 x 1.75 CL8.8 fasteners to 68 ft-lbs (92 N*m).

6. Reinstall Exhaust:

• Reinstall the exhaust system onto the rubber isolators.

Hardware List:

• (4) Carriage Bolt 7/16"-14 x 1.75" GR5
• (5) Spacer 0.25" x 0.875" x 3.00"
• (4) Conical Washer 7/16"
• (4) Hex Nut 7/16"-14 GR2
• (4) Pull Wire 7/16"
• (1) Bolt M12 x 1.75 x 40 mm CL8.8
• (1) Conical Washer 1/2"
• (1) Bevel Washer

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check that all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

This product is covered under a limited warranty. For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Chevrolet Trax

Part Numbers:

• 118751

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on both sides of the vehicle.
   • Set aside all removed parts carefully to avoid damage.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides, locate the taillight wiring harness inside the access panel area.
   • Disconnect the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors.
   • Lock the connectors in place, ensuring they are fully inserted and secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and into the passenger-side trim panel access hole.
   • Repeat Step 3 for the passenger side using the T-One® Connector end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean the area of dirt and rustproofing. Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to prevent damage or injury.

6. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector box.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring to the engine compartment, avoiding areas that may pinch, cut, or break the wire.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box Module:

   • Locate a flat, out-of-the-way surface and mount the black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Chevrolet Trax

Part Numbers:

• 118751

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on both sides of the vehicle.
   • Set aside all removed parts carefully to avoid damage.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides, locate the taillight wiring harness inside the access panel area.
   • Disconnect the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors.
   • Lock the connectors in place, ensuring they are fully inserted and secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and into the passenger-side trim panel access hole.
   • Repeat Step 3 for the passenger side using the T-One® Connector end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean the area of dirt and rustproofing. Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to prevent damage or injury.

6. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® Connector box.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring to the engine compartment, avoiding areas that may pinch, cut, or break the wire.

   Warning: Avoid routing near hot pipes, heat shields, or the fuel tank.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder. Attach the ring terminal to the Positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box Module:

   • Locate a flat, out-of-the-way surface and mount the black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Refer to the vehicle owner’s manual for additional details.
• Store these instructions for future reference.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:
For complete warranty instructions, please download the full installation PDF.