Installation Instructions for Volkswagen GTI and Volkswagen Golf GTI (Canada Only)

Part Numbers:

• 24904
• 60330
• 77291

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches/Sockets: 13mm, 18mm, 3/4"
• Drill Bits: None
• Lubricating Spray (recommended)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust:

   • On the driver’s side, disconnect the rubber exhaust hanger forward of the muffler using lubricating spray.
   • On the passenger side, remove the exhaust hanger bracket by detaching the two M8 fasteners. Discard the M8 fasteners.

2. Modify Heat Shield:

   • On the driver’s side, bend or cut the heat shield to expose the hole in the frame rail.

3. Fishwire Carriage Bolts and Spacer Blocks:

   • Use the provided pull wire to fish the carriage bolts and spacer blocks through the large access holes in the frame rails and into the attachment holes.
   • Follow the reverse fishwire procedure (Figure 2) to guide the bolt and block through the large slot and back down through the same slot.

4. Remove Existing Bolt:

   • On the driver’s side, remove the existing M12 bolt at the forward-most attachment point. Retain this bolt for hitch installation. Do not clean threads.

5. Position Hitch:

   • Raise the hitch into position, ensuring that the bolts remain in place. Loosely attach the hitch using conical toothed washers and nuts.

6. Install Remaining Fasteners:

   • Align the holes in the hitch with the holes in the vehicle. Install the remaining fasteners as shown and tighten them.

7. Tighten Fasteners:

   • Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
   • Torque all M8 x 1.25 CL9.8 fasteners to 20 Lb.-Ft. (27 N*M).
   • Torque all M12 x 1.50 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M).

Hardware List:

• (3) Carriage Bolts: 1/2”-13 x 1.75” GR5
• (3) Spacer Blocks: 1/4” x 1.00” x 3.00”
• (3) Conical Toothed Washers: 1/2”
• (3) Hex Nuts: 1/2”-13
• (2) Hex Bolts: M8 x 1.25 x 35mm CL9.8

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not use a torch to cut access or attachment holes.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Observe all torque specifications during installation.

Installation Instructions for Vehicle (Canada Only)

Part Numbers:

• 24904
• 60330
• 77291

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches/Sockets: 13mm, 18mm, 3/4"
• Drill Bits: None
• Lubricating Spray (recommended)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust:

   • On the driver’s side, disconnect the rubber exhaust hanger forward of the muffler using lubricating spray.
   • On the passenger side, remove the exhaust hanger bracket by detaching the two M8 fasteners. Discard the M8 fasteners.

2. Modify Heat Shield:

   • On the driver’s side, bend or cut the heat shield to expose the hole in the frame rail.

3. Fishwire Carriage Bolts and Spacer Blocks:

   • Use the provided pull wire to fish the carriage bolts and spacer blocks through the large access holes in the frame rails and into the attachment holes.
   • Follow the reverse fishwire procedure (Figure 2) to guide the bolt and block through the large slot and back down through the same slot.

4. Remove Existing Bolt:

   • On the driver’s side, remove the existing M12 bolt at the forward-most attachment point. Retain this bolt for hitch installation. Do not clean threads.

5. Position Hitch:

   • Raise the hitch into position, ensuring that the bolts remain in place. Loosely attach the hitch using conical toothed washers and nuts.

6. Install Remaining Fasteners:

   • Align the holes in the hitch with the holes in the vehicle. Install the remaining fasteners as shown and tighten them.

7. Tighten Fasteners:

   • Torque all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
   • Torque all M8 x 1.25 CL9.8 fasteners to 20 Lb.-Ft. (27 N*M).
   • Torque all M12 x 1.50 CL10.9 fasteners to 92 Lb.-Ft. (125 N*M).

Hardware List:

• (3) Carriage Bolts: 1/2”-13 x 1.75” GR5
• (3) Spacer Blocks: 1/4” x 1.00” x 3.00”
• (3) Conical Toothed Washers: 1/2”
• (3) Hex Nuts: 1/2”-13
• (2) Hex Bolts: M8 x 1.25 x 35mm CL9.8

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not use a torch to cut access or attachment holes.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Observe all torque specifications during installation.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.