Product Details
- Brand: Tekonsha
- Model: 8507120 3015-77
- Includes: Brakeman IV Time-Delay Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
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For 2000-2002 Chevrolet Tahoe Tekonsha Brakeman IV Brake Control + Plug & Play BC Adapter By Tekonsha Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 301500
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Find the black Electric Junction Box inside the vehicle:
- Under the dashboard, left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the connection point for the electric trailer brakes in the top row, second slot from the left.
Step 2: Plug the Brake Control Adapter into the Vehicle Connector
- Plug the brake control adapter into the mating connection point inside the Electric Junction Box.
- Use a circuit tester to verify that battery (+) power is supplied to the adapter.
NOTE:
- Not all vehicles are pre-wired with complete power connections to the battery and/or wiring for electric trailer brakes.
- If power is already supplied, skip to Step 4.
Step 3: Add Power Supply (If Required)
For vehicles with no power supply:
-
Use an Electric Brake Control Wiring Kit and route all wires as described in the wiring kit instructions or as follows:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the cover to access the blue brake control feed wire.
- This step may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- Locate the red battery (+) power supply wire in the Electrical Center Box.
- Connect the wiring and ensure an in-line fuse or circuit breaker is installed.
- Reinstall the Electrical Center Box cover, lid, and support brace.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s brake control harness connector.
- Follow the brake control manufacturer’s instructions for wiring and mounting the unit.
Warnings:
- Complete the installation following the brake control manufacturer’s instructions.
- Mount the brake controller securely as directed.
- Perform all test procedures outlined in the brake controller manual.
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps)
- Always follow the vehicle manufacturer’s towing and load limits.
Wiring Overview:
- Blue Wire: Brake control feed wire (output to trailer brakes)
- Red Wire: Battery (+) power supply
- Ground: Connects brake controller to vehicle ground
- Stop Lamp Switch (Input): Vehicle braking signal to the brake controller
Final Notes:
- Periodically inspect the connections for tightness and wear.
- Ensure all wires are properly routed away from sharp edges, heat sources, and pinch points.
- Consult the vehicle owner’s manual for additional information regarding towing and electrical connections.
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 301500
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Find the black Electric Junction Box inside the vehicle:
- Under the dashboard, left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the connection point for the electric trailer brakes in the top row, second slot from the left.
Step 2: Plug the Brake Control Adapter into the Vehicle Connector
- Plug the brake control adapter into the mating connection point inside the Electric Junction Box.
- Use a circuit tester to verify that battery (+) power is supplied to the adapter.
NOTE:
- Not all vehicles are pre-wired with complete power connections to the battery and/or wiring for electric trailer brakes.
- If power is already supplied, skip to Step 4.
Step 3: Add Power Supply (If Required)
For vehicles with no power supply:
-
Use an Electric Brake Control Wiring Kit and route all wires as described in the wiring kit instructions or as follows:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the cover to access the blue brake control feed wire.
- This step may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- Locate the red battery (+) power supply wire in the Electrical Center Box.
- Connect the wiring and ensure an in-line fuse or circuit breaker is installed.
- Reinstall the Electrical Center Box cover, lid, and support brace.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s brake control harness connector.
- Follow the brake control manufacturer’s instructions for wiring and mounting the unit.
Warnings:
- Complete the installation following the brake control manufacturer’s instructions.
- Mount the brake controller securely as directed.
- Perform all test procedures outlined in the brake controller manual.
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps)
- Always follow the vehicle manufacturer’s towing and load limits.
Wiring Overview:
- Blue Wire: Brake control feed wire (output to trailer brakes)
- Red Wire: Battery (+) power supply
- Ground: Connects brake controller to vehicle ground
- Stop Lamp Switch (Input): Vehicle braking signal to the brake controller
Final Notes:
- Periodically inspect the connections for tightness and wear.
- Ensure all wires are properly routed away from sharp edges, heat sources, and pinch points.
- Consult the vehicle owner’s manual for additional information regarding towing and electrical connections.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation and Operation Instructions for Electronic Brake Control
Part Numbers:
- Included Brake Control Unit: Part Number N8507120
Tools Required:
- Drill with 1/8" bit.
- Screwdriver or 1/4" nut driver.
- Wire connector crimp tool.
- Probe-type circuit tester.
- Assorted end wrenches.
- Wire cutter/stripper.
Safety Notes:
- Ensure the area behind the panel is clear before drilling.
- Follow all instructions to prevent damage to the unit or injury during installation.
- Avoid using RF-generating devices closer than 12 inches to the brake control.
- Always verify proper electrical connections.
Hardware List:
- Brake Control Unit.
- Mounting Bracket.
- (4) Mounting Screws.
- Additional Materials Required:
- 10 Ga. wire.
- 30 Amp auto-reset circuit breaker.
- Assorted ring terminal & butt connectors.
- 4" cable ties (6-10).
Installation Instructions:
Mounting the Unit:
- Choose a Suitable Location:
- Ensure a secure, solid surface.
- Ensure the unit is within easy reach of the driver.
- Verify the area behind the panel is clear.
- Mark and Drill Holes:
- Use the bracket as a template to mark hole locations.
- Drill two 1/8" diameter holes.
- Attach the Bracket:
- Secure the bracket using two self-tapping screws provided.
- Avoid over-tightening to prevent damage to the holes.
- Mount the Brake Control Unit:
- Attach the control unit to the bracket with the remaining screws.
Wiring and Connections:
- Black Wire: Connect to the vehicle's power supply.
- Red Wire: Connect to the stoplight signal.
- White Wire: Connect to the vehicle's ground.
- Blue Wire: Connect to the trailer brakes.
Initial Setup:
- With the trailer connected, press and hold the brake pedal.
- Adjust the Output (Gain) Control to approximately 2.0 using the digital display.
- Adjust the Sync Control to a setting of 4°.
- Test the brake application by driving in an open area and using the manual slide control.
Sync and Output (Gain) Adjustments:
- Sync Control: Adjust the aggressiveness of trailer braking.
- Sync settings range from 0° (least aggressive) to 9° (most aggressive).
- Output (Gain) Control: Adjust the maximum power delivered to the brakes.
- Output ranges from 0 to 10, with 10 being maximum braking power.
Testing and Fine-Tuning:
- Conduct a test drive at low speeds in a clear area.
- Use the Manual Slide Control to apply trailer brakes and adjust the Gain as needed.
- Verify smooth stops without jerking or locking the brakes.
- Adjust Sync settings for road conditions and driver preferences.
Maintenance:
- Regularly inspect all connections and wires for damage or wear.
- Keep the unit clean and free of debris.
- Periodically check and tighten all mounting screws.
Troubleshooting Guide:
Condition | Probable Cause | Solution |
---|---|---|
No trailer brakes. | No power or incorrect wiring. | Check power and ground connections. |
Weak trailer braking. | Low Output (Gain) setting. | Increase the Gain setting. |
Brakes lock when applied. | High Output (Gain) setting. | Decrease the Gain setting. |
Display shows "OL" when active. | Short in the blue wire circuit. | Locate and correct the short. |
Display shows "Er". | Internal brake control issue. | Refer to the full installation PDF for guidance. |
Warranty Information:
- Limited Lifetime Warranty:
- Covers defects in materials and workmanship.
- Excludes damage caused by misuse or improper installation.
- For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help.
You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.