Product Details
- Brand: Tekonsha
- Model: 8508220 3065-313
- Includes: BRAKE-EVN Proportional Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
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For 2005-2007 Ford F-450 Super Duty Tekonsha BRAKE-EVN Brake Control + Plug & Play BC Adapter By Tekonsha Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Numbers:
- 306500
Wiring Access Location:
- Behind the storage pocket above the vehicle’s ashtray, towards the center of the dashboard
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the vehicle brake control harness connector
- Remove the storage pocket above the ashtray to access the 4-pin grey electric brake control harness connector.
- This connector will be plugged into the back of the storage pocket.
Step 2: Connect the brake control adapter
- Disconnect the vehicle harness from the storage pocket.
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions.
Step 3: Complete installation and mount the brake control unit
- Complete the installation using the brake control manufacturer’s instructions.
- Mount the brake control unit and perform the recommended test procedures to verify functionality.
Safety Notes:
- Vehicles not equipped with an OEM trailer tow package may require fuses and relays to complete output and battery feed circuits (sold separately).
- Consult the owner’s manual for specific fuse and relay locations.
- Do not exceed the towing manufacturer’s rating or the following limits:
- Maximum 4 axles: 8 brakes (24 amps).
- Overloading circuits can cause fires.
- Always wear safety glasses and follow all safety precautions during installation.
Additional Information:
- Ensure the adapter is securely connected to the mating receptacle on the brake control before attaching it to the vehicle harness.
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Numbers:
- 306500
Wiring Access Location:
- Behind the storage pocket above the vehicle’s ashtray, towards the center of the dashboard
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the vehicle brake control harness connector
- Remove the storage pocket above the ashtray to access the 4-pin grey electric brake control harness connector.
- This connector will be plugged into the back of the storage pocket.
Step 2: Connect the brake control adapter
- Disconnect the vehicle harness from the storage pocket.
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions.
Step 3: Complete installation and mount the brake control unit
- Complete the installation using the brake control manufacturer’s instructions.
- Mount the brake control unit and perform the recommended test procedures to verify functionality.
Safety Notes:
- Vehicles not equipped with an OEM trailer tow package may require fuses and relays to complete output and battery feed circuits (sold separately).
- Consult the owner’s manual for specific fuse and relay locations.
- Do not exceed the towing manufacturer’s rating or the following limits:
- Maximum 4 axles: 8 brakes (24 amps).
- Overloading circuits can cause fires.
- Always wear safety glasses and follow all safety precautions during installation.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
- Warranty Duration: 1 year from the date of purchase.
- Coverage: The product is warranted against defects in materials and workmanship under normal use.
- For complete warranty instructions, please download the full installation PDF.
Installation Instructions for Electronic Brake Control
Product Information:
- Model: Electronic Brake Control for 2, 4, 6, & 8 Brake Applications
- Part Number: N8508220
Tools Required:
- Drill with 1/8" drill bit
- Screwdriver or 1/4" Nut Driver
- Wire Cutter/Stripper
- Wire Crimping Tool
- Probe-type Circuit Tester
- Assorted End Wrenches
Components Included:
- Brake Control Unit
- Mounting Bracket
- Mounting Screws (#6 x 3/8") (Qty: 4)
- Warranty Card
Mounting Instructions:
-
Select a Suitable Mounting Location:
- Must be securely mounted to a solid surface.
- Must be within easy reach of the driver.
- Ensure the area behind the mounting location is clear before drilling.
-
Mark the Hole Locations:
- Hold the mounting bracket in place.
- Mark the holes using the slots in the bracket as a template.
-
Drill Mounting Holes:
- Use a 1/8" drill bit to drill holes at the marked locations.
-
Secure the Bracket:
- Use two self-tapping screws to secure the bracket.
- Avoid over-tightening to prevent stripping the holes.
-
Mount the Brake Control Unit:
- Secure the unit to the bracket using the remaining two screws.
Wiring Instructions:
-
Connect the Wires:
- Black Wire: Vehicle Power (12V positive battery connection, use a 30A circuit breaker).
- White Wire: Vehicle Ground (secure to a clean, bare metal surface).
- Red Wire: Stop Light Switch (connect to the wire that activates only when the brake pedal is pressed).
- Blue Wire: Trailer Brakes (connect to the brake wire at the trailer connector).
-
Verify Wiring Connections:
- Use a circuit tester to confirm correct connections.
Controls and Operation:
-
Output (Gain) Control:
- Adjusts the maximum power delivered to the trailer brakes.
- Use the +/- buttons to increase or decrease output.
- Display shows values from 0 to 10 (0 = minimum power, 10 = maximum power).
-
Manual Control:
- Located on the front of the brake control unit.
- Slide the control to manually apply the trailer brakes.
- Use this feature to check or adjust brake performance.
-
Boost Control:
- Provides more aggressive trailer braking.
- Boost levels: b.1, b.2, and b.3.
- Increase or decrease the boost by pressing the Boost Control button.
Setting Power to the Trailer Brakes:
- Connect the trailer to the tow vehicle.
- With the engine running, set the Output/Gain to approximately 5.0.
- Drive at 25 mph on a dry, level surface.
- Apply the Manual Control fully:
- If trailer brakes lock up, decrease power.
- If braking is insufficient, increase power.
- Repeat until braking is smooth and effective, just below wheel lock-up.
Troubleshooting Guide:
Issue | Cause | Solution |
---|---|---|
No display or no response | Power/ground loss | Verify black and white wire connections. |
Display flashes continuously | Short circuit in trailer brakes | Inspect trailer wiring and connections. |
Braking power too low | Gain set too low | Increase gain using + button. |
Intermittent power loss | Loose connection | Inspect all wiring and connections. |
Safety Notes:
- Do not mount the unit at an angle greater than -20° to +70° from level.
- Ensure all wiring connections are secure to avoid braking failures.
- Regularly inspect trailer brakes for wear and proper adjustment.
Technical Support:
For technical support and assistance, our team of experts is available to help.
You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
- Limited Warranty: Covers defects in materials and workmanship.
- Excludes misuse, improper installation, and normal wear and tear.
For complete warranty instructions, please download the full installation PDF.