Product Details
- Brand: Tekonsha
- Model: 8507120 3016-54
- Includes: Brakeman IV Time-Delay Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
Get Expert Help
For 2014-2020 Chevrolet Silverado 1500 Tekonsha Brakeman IV Brake Control + Plug & Play BC Adapter By Tekonsha Install Notes
Installation Instructions for Trailer Brake Controller Adapter
Part Number: 301600
Tools Required:
- Trim Panel Remover
- Wire Crimpers
Step-by-Step Instructions:
1. Determine Your Brake Control Installation Option
-
1 Plug Option:
- Using the supplied butt connectors, attach the adapter wires to the corresponding wires on the electric brake control.
- Follow the brake control installation instructions before attaching the adapter to the vehicle junction box.
-
2 Plug Option:
- Plug the brake control adapter into the mating receptacle on the backside of the brake control unit before attaching it to the vehicle junction box.
2. Locate the Vehicle’s Electric Junction Box
- Find the vehicle’s black Electric Junction Box:
- Located inside the pickup, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the mating connection point for the electric trailer brake wiring.
3. Plug in the Brake Control Adapter
- Connect the Brake Control Adapter into the mating connector located in the Electric Junction Box.
- Ensure a secure and proper connection.
4. Complete the Installation and Testing
- Follow the brake control manufacturer’s instructions to complete the installation.
- Mount the brake controller unit securely as directed.
- Perform test procedures as outlined in the brake controller manual.
Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Exceeding these limits may result in fire or electrical damage.
- Follow the vehicle manufacturer’s towing ratings and guidelines.
- Always read and understand the vehicle’s owner’s manual and instructions before installation.
Safety Precautions:
- Wear safety glasses and follow all safety precautions during installation.
- Periodically check connections for proper operation and secure fit.
Wiring Overview:
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Battery Feed (Fused): Supplies power to the trailer brake controller.
- Ground: Provides grounding connection for proper function.
- Stop Lamp Switch (Input): Receives braking signal from the vehicle brake switch.
End of Instructions
Installation Instructions for Trailer Brake Controller Adapter
Part Number: 301600
Tools Required:
- Trim Panel Remover
- Wire Crimpers
Step-by-Step Instructions:
1. Determine Your Brake Control Installation Option
-
1 Plug Option:
- Using the supplied butt connectors, attach the adapter wires to the corresponding wires on the electric brake control.
- Follow the brake control installation instructions before attaching the adapter to the vehicle junction box.
-
2 Plug Option:
- Plug the brake control adapter into the mating receptacle on the backside of the brake control unit before attaching it to the vehicle junction box.
2. Locate the Vehicle’s Electric Junction Box
- Find the vehicle’s black Electric Junction Box:
- Located inside the pickup, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the mating connection point for the electric trailer brake wiring.
3. Plug in the Brake Control Adapter
- Connect the Brake Control Adapter into the mating connector located in the Electric Junction Box.
- Ensure a secure and proper connection.
4. Complete the Installation and Testing
- Follow the brake control manufacturer’s instructions to complete the installation.
- Mount the brake controller unit securely as directed.
- Perform test procedures as outlined in the brake controller manual.
Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Exceeding these limits may result in fire or electrical damage.
- Follow the vehicle manufacturer’s towing ratings and guidelines.
- Always read and understand the vehicle’s owner’s manual and instructions before installation.
Safety Precautions:
- Wear safety glasses and follow all safety precautions during installation.
- Periodically check connections for proper operation and secure fit.
Wiring Overview:
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Battery Feed (Fused): Supplies power to the trailer brake controller.
- Ground: Provides grounding connection for proper function.
- Stop Lamp Switch (Input): Receives braking signal from the vehicle brake switch.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation and Operation Instructions for Electronic Brake Control
Part Numbers:
- Included Brake Control Unit: Part Number N8507120
Tools Required:
- Drill with 1/8" bit.
- Screwdriver or 1/4" nut driver.
- Wire connector crimp tool.
- Probe-type circuit tester.
- Assorted end wrenches.
- Wire cutter/stripper.
Safety Notes:
- Ensure the area behind the panel is clear before drilling.
- Follow all instructions to prevent damage to the unit or injury during installation.
- Avoid using RF-generating devices closer than 12 inches to the brake control.
- Always verify proper electrical connections.
Hardware List:
- Brake Control Unit.
- Mounting Bracket.
- (4) Mounting Screws.
- Additional Materials Required:
- 10 Ga. wire.
- 30 Amp auto-reset circuit breaker.
- Assorted ring terminal & butt connectors.
- 4" cable ties (6-10).
Installation Instructions:
Mounting the Unit:
- Choose a Suitable Location:
- Ensure a secure, solid surface.
- Ensure the unit is within easy reach of the driver.
- Verify the area behind the panel is clear.
- Mark and Drill Holes:
- Use the bracket as a template to mark hole locations.
- Drill two 1/8" diameter holes.
- Attach the Bracket:
- Secure the bracket using two self-tapping screws provided.
- Avoid over-tightening to prevent damage to the holes.
- Mount the Brake Control Unit:
- Attach the control unit to the bracket with the remaining screws.
Wiring and Connections:
- Black Wire: Connect to the vehicle's power supply.
- Red Wire: Connect to the stoplight signal.
- White Wire: Connect to the vehicle's ground.
- Blue Wire: Connect to the trailer brakes.
Initial Setup:
- With the trailer connected, press and hold the brake pedal.
- Adjust the Output (Gain) Control to approximately 2.0 using the digital display.
- Adjust the Sync Control to a setting of 4°.
- Test the brake application by driving in an open area and using the manual slide control.
Sync and Output (Gain) Adjustments:
- Sync Control: Adjust the aggressiveness of trailer braking.
- Sync settings range from 0° (least aggressive) to 9° (most aggressive).
- Output (Gain) Control: Adjust the maximum power delivered to the brakes.
- Output ranges from 0 to 10, with 10 being maximum braking power.
Testing and Fine-Tuning:
- Conduct a test drive at low speeds in a clear area.
- Use the Manual Slide Control to apply trailer brakes and adjust the Gain as needed.
- Verify smooth stops without jerking or locking the brakes.
- Adjust Sync settings for road conditions and driver preferences.
Maintenance:
- Regularly inspect all connections and wires for damage or wear.
- Keep the unit clean and free of debris.
- Periodically check and tighten all mounting screws.
Troubleshooting Guide:
Condition | Probable Cause | Solution |
---|---|---|
No trailer brakes. | No power or incorrect wiring. | Check power and ground connections. |
Weak trailer braking. | Low Output (Gain) setting. | Increase the Gain setting. |
Brakes lock when applied. | High Output (Gain) setting. | Decrease the Gain setting. |
Display shows "OL" when active. | Short in the blue wire circuit. | Locate and correct the short. |
Display shows "Er". | Internal brake control issue. | Refer to the full installation PDF for guidance. |
Warranty Information:
- Limited Lifetime Warranty:
- Covers defects in materials and workmanship.
- Excludes damage caused by misuse or improper installation.
- For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help.
You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.