Installation Instructions for Chevrolet S-10 Pickup, GMC Sonoma Pickup, and Isuzu Hombre (Including Sport Side Bed Models)

Part Numbers:

• 75085
• 87464
• 44062

Wiring Access Location:

• PU3

Tools Required:

• Wrenches: 18mm, 19mm, 3/4", 7/8"

Step-by-Step Instructions:

Sport Side Bed Models:

1. Some spare tires may need to be lowered and repositioned slightly for hitch installation.

General Instructions:

1. Remove Bumper Bracket Bolts:
   • Remove bumper bracket bolts and return them to the vehicle owner.
2. Position Hitch:
   • Position the hitch on the frame and install fasteners as shown in the diagrams.

Step Bumper Models:

1. Pre-1994 Models:

   • Remove bumper, leaving brackets attached to the frame. Disconnect bumper wiring before removing the bumper.
   • For 1982–1993 models: Bumpers are attached to each bumper bracket by two horizontal bolts.

2. 1994–1997 Models:

   • Bumpers are attached to each bumper bracket by two vertical bolts. Remove bolts and set aside.

3. 1998–2004 Models:

   • Remove the plastic step tread from the top of the bumper. The bumper is attached to the frame by four bolts; remove them.
   • Attach the bumper brackets from the hitch kit to the frame using provided fasteners.
   • Mark spare tire area (if applicable) for clearance, ensuring a minimum distance of 3/4" from spare tire to the hitch.

4. Install Hitch:

   • Install the hitch using the provided fasteners as per your vehicle configuration:
     • Pre-1994 Models: Use M12 bolts, conical washers, and nuts as shown in Figure 1.
     • 1994–1997 Models: Use fasteners shown in Figure 2 for bumper bracket configuration.
     • 1998–2004 Models: Reinstall bumper brackets on the bumper, aligning with slots in the bumper.

5. Reinstall Bumper:

   • Reinstall the bumper, ensuring it is aligned and secure. Reconnect bumper wiring.

6. Tighten Fasteners:

   • Tighten all fasteners to 75 lb-ft (102 N*m).

Torque Specifications:

• 1/2"-13 GR5: 75 lb-ft (102 N*m)

Hardware List:

• (8) M12 x 1.75 x 45mm CL10.9 Bolts
• (8) Conical Toothed Washers
• (8) Hex Nuts, M12
• (4) 1/2"-13 x 1-3/4" GR5 Bolts
• (4) Lock Washers
• (4) Hex Nuts, 1/2"-13

Safety Notes:

• Regularly inspect the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the frame or body panels to prevent water or exhaust fumes from entering.
• Always wear safety glasses and observe proper safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 3,500 lb (1,588 kg)
  • Max Tongue Weight: 350 lb (158 kg)
• Weight Distributing:
  • Max Gross Trailer Weight: 7,500 lb (3,402 kg)
  • Max Tongue Weight: 750 lb (340 kg)

Additional Notes:

• This product complies with SAE J684 and V.E.S.C. Regulation V-5 standards.
• Ensure all fasteners are properly torqued before towing.

Installation Instructions for Chevrolet S-10 Pickup, GMC Sonoma Pickup, and Isuzu Hombre (Including Sport Side Bed Models)

Part Numbers:

• 75085
• 87464
• 44062

Wiring Access Location:

• PU3

Tools Required:

• Wrenches: 18mm, 19mm, 3/4", 7/8"

Step-by-Step Instructions:

Sport Side Bed Models:

1. Some spare tires may need to be lowered and repositioned slightly for hitch installation.

General Instructions:

1. Remove Bumper Bracket Bolts:
   • Remove bumper bracket bolts and return them to the vehicle owner.
2. Position Hitch:
   • Position the hitch on the frame and install fasteners as shown in the diagrams.

Step Bumper Models:

1. Pre-1994 Models:

   • Remove bumper, leaving brackets attached to the frame. Disconnect bumper wiring before removing the bumper.
   • For 1982–1993 models: Bumpers are attached to each bumper bracket by two horizontal bolts.

2. 1994–1997 Models:

   • Bumpers are attached to each bumper bracket by two vertical bolts. Remove bolts and set aside.

3. 1998–2004 Models:

   • Remove the plastic step tread from the top of the bumper. The bumper is attached to the frame by four bolts; remove them.
   • Attach the bumper brackets from the hitch kit to the frame using provided fasteners.
   • Mark spare tire area (if applicable) for clearance, ensuring a minimum distance of 3/4" from spare tire to the hitch.

4. Install Hitch:

   • Install the hitch using the provided fasteners as per your vehicle configuration:
     • Pre-1994 Models: Use M12 bolts, conical washers, and nuts as shown in Figure 1.
     • 1994–1997 Models: Use fasteners shown in Figure 2 for bumper bracket configuration.
     • 1998–2004 Models: Reinstall bumper brackets on the bumper, aligning with slots in the bumper.

5. Reinstall Bumper:

   • Reinstall the bumper, ensuring it is aligned and secure. Reconnect bumper wiring.

6. Tighten Fasteners:

   • Tighten all fasteners to 75 lb-ft (102 N*m).

Torque Specifications:

• 1/2"-13 GR5: 75 lb-ft (102 N*m)

Hardware List:

• (8) M12 x 1.75 x 45mm CL10.9 Bolts
• (8) Conical Toothed Washers
• (8) M12 Hex Nuts
• (4) 1/2"-13 x 1-3/4" GR5 Bolts
• (4) Lock Washers
• (4) 1/2"-13 Hex Nuts

Safety Notes:

• Regularly inspect the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the frame or body panels to prevent water or exhaust fumes from entering.
• Always wear safety glasses and observe proper safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 3,500 lb (1,588 kg)
  • Max Tongue Weight: 350 lb (158 kg)
• Weight Distributing:
  • Max Gross Trailer Weight: 7,500 lb (3,402 kg)
  • Max Tongue Weight: 750 lb (340 kg)

Additional Notes:

• This product complies with SAE J684 and V.E.S.C. Regulation V-5 standards.
• Ensure all fasteners are properly torqued before towing.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty:

The product comes with a standard warranty. For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118359

Wiring Access Location:

• Inside the left rear frame rail of the vehicle.

Tools Required:

• Drill with a 3/32" drill bit.
• Electrical tape or tie straps (not provided).

Step-by-Step Instructions:

1. Locate the vehicle’s tail light wiring harness along the inside of the left rear frame rail.

   • The harness will have a connection point with connectors matching the ends of the T-Connector adapter.

2. Separate the vehicle’s connectors.

   • Note: Be careful not to damage the locking tabs.
   • Ensure the mating surfaces of the connectors are free of dirt. Clean if necessary.

3. Insert the T-Connector harness between the vehicle's connectors.

4. Locate a suitable grounding point near the connectors, such as the vehicle’s frame or crossmember.

   • Caution: Do not drill into the vehicle floor or bed.
   • Clean the area of dirt and rustproofing.
   • Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

5. Route the T-Connector harness to the center of the vehicle.

   • Secure the wire to the vehicle crossmember or another mounting point using electrical tape or tie straps.

6. Test the installation with a test light or trailer.

   • Specifications:
     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter.
• Eyelet and screw.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Use a test light or trailer to confirm proper installation.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118359

Wiring Access Location:

• Inside the left rear frame rail of the vehicle.

Tools Required:

• Drill with a 3/32" drill bit.
• Electrical tape or tie straps (not provided).

Step-by-Step Instructions:

1. Locate the Tail Light Wiring Harness:

   • Locate the vehicle’s tail light wiring harness along the inside of the left rear frame rail.
   • The harness will have a connection point with connectors matching the ends of the T-Connector adapter.

2. Separate the Vehicle’s Connectors:

   • Carefully separate the vehicle’s connectors.
   • Note: Be careful not to damage the locking tabs.
   • Ensure the mating surfaces of the connectors are free of dirt. Clean if necessary.

3. Insert the T-Connector:

   • Insert the T-Connector harness between the vehicle's connectors.
   • Ensure the connectors are fully inserted and locked securely.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connectors, such as the vehicle’s frame or crossmember.
   • Caution: Do not drill into the vehicle floor or bed.
   • Clean the area of dirt and rustproofing.
   • Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

5. Route and Secure the Harness:

   • Route the T-Connector harness to the center of the vehicle.
   • Secure the wire to the vehicle crossmember or another mounting point using electrical tape or tie straps.

6. Test the Installation:

   • Use a test light or connect a trailer to verify proper functionality.

Specifications:

• Rated Current: 7.5 amps per circuit

Hardware List:

• T-Connector adapter
• Eyelet and screw

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Test the installation after completing all steps to verify functionality.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
This product comes with a limited warranty for [insert duration here] covering [insert coverage details]. For complete warranty instructions, please download the full installation PDF.