Product Details
- Brand: Draw-Tite
- Model: 75135 20252 23 63816
- Includes: Class 3 Trailer Tow Hitch, Wiring Connector, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball
Compatibility Chart
Description
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Trailer Tow Hitch For 02-03 Dodge Ram 1500 Package w/ Wiring and 1-7/8" Ball Install Notes
Installation Instructions for Dodge Ram 1500 Pickup
Part Numbers:
- 75135
- 37042
- 37052
Wiring Access Location:
- PU3
Tools Required:
- Utility Knife
- Wrenches/Sockets: 7/8", 15/16"
Specifications:
- Max Gross Trailer Weight:
- Weight Distributing: 10,000 lb. (4,536 kg)
- Weight Carrying: 5,000 lb. (2,268 kg)
- Max Tongue Weight:
- Weight Distributing: 1,000 lb. (454 kg)
- Weight Carrying: 500 lb. (227 kg)
- Note: Do not exceed the towing vehicle manufacturer’s rating.
Step-by-Step Instructions:
-
Lower Spare Tire:
- Remove the spare tire from the vehicle to gain access.
-
Remove Bumper Hardware:
- Detach the plastic step tread from the bumper using pliers. Remove two plastic push pins on the rearward portion of the step tread.
-
Position Hitch:
- Raise the hitch into position and lift the step tread slightly to fit.
-
Install Carriage Bolts:
- Fishwire the 1/2" carriage bolts and blocks through the frame rails to align them with the hitch slots.
-
Attach Fasteners:
- Secure the hitch using the conical toothed washers and hex nuts on the carriage bolts. Ensure all fasteners are loosely installed.
-
Tighten Fasteners:
- Torque all 1/2"-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
-
Reinstall Spare Tire:
- Raise the spare tire back into position after completing installation.
Hardware List:
- (6) Carriage Bolts: 1/2"-13 x 1-3/4" GR5
- (6) Spacer Blocks: 1/4" x 1" x 3"
- (6) Conical Toothed Washers: 1/2"
- (6) Hex Nuts: 1/2"-13
Safety Notes:
- Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always observe safety precautions and wear eye protection when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Drawbar:
- Optional Locking Stabilizing Pin (Sold Separately)
Compliance:
- This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.
Additional Notes:
- Check the hitch frequently to ensure all fasteners remain tight.
Installation Instructions for Dodge Ram 1500 Pickup
Part Numbers:
- 75135
- 37042
- 37052
Wiring Access Location:
- PU3
Tools Required:
- Utility Knife
- Wrenches/Sockets: 7/8", 15/16"
Specifications:
- Max Gross Trailer Weight:
- Weight Distributing: 10,000 lb. (4,536 kg)
- Weight Carrying: 5,000 lb. (2,268 kg)
- Max Tongue Weight:
- Weight Distributing: 1,000 lb. (454 kg)
- Weight Carrying: 500 lb. (227 kg)
- Note: Do not exceed the towing vehicle manufacturer’s rating.
Step-by-Step Instructions:
-
Lower Spare Tire:
- Remove the spare tire from the vehicle to gain access.
-
Remove Bumper Hardware:
- Detach the plastic step tread from the bumper using pliers. Remove two plastic push pins on the rearward portion of the step tread.
-
Position Hitch:
- Raise the hitch into position and lift the step tread slightly to fit.
-
Install Carriage Bolts:
- Fishwire the 1/2" carriage bolts and blocks through the frame rails to align them with the hitch slots.
-
Attach Fasteners:
- Secure the hitch using the conical toothed washers and hex nuts on the carriage bolts. Ensure all fasteners are loosely installed.
-
Tighten Fasteners:
- Torque all 1/2"-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
-
Reinstall Spare Tire:
- Raise the spare tire back into position after completing installation.
Hardware List:
- (6) Carriage Bolts: 1/2"-13 x 1-3/4" GR5
- (6) Spacer Blocks: 1/4" x 1" x 3"
- (6) Conical Toothed Washers: 1/2"
- (6) Hex Nuts: 1/2"-13
Safety Notes:
- Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always observe safety precautions and wear eye protection when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Drawbar:
- Optional Locking Stabilizing Pin (Sold Separately)
Compliance:
- This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.
Additional Notes:
- Check the hitch frequently to ensure all fasteners remain tight.
Warranty Information:
- For complete warranty instructions, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Revision:
20252 Rev. A 2-6-07