Installation Instructions for Ford 2004–2014 F-150 Adapter Kit

Part Number:

• 58426

Tools Required:

• Drill with 17/32” and 1” Drill Bits
• Torque Wrench
• Supplied Pull Wire for Rib Neck Bolts

Step-by-Step Instructions:

Pre-Installation:

1. Read Safety Instructions:

   • Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
   • Ensure compliance with the guidelines to avoid vehicle damage.

2. Check for Obstructions:

   • Inspect the area for potential hazards such as fuel or brake lines before drilling.

3. Verify Compatibility:

   • Ensure the trailer is equipped with a Sidewinder Pinbox Coupler if the truck has a 5.5’ bed length.

Installation:

1. Position Base Rails:

   • Measure from the rear edge of the truck bed to the rear edge of the base rail:
     • 6.5’ and 8’ Bed: 29 5/16”
     • 5.5’ Bed: 27 1/16”

2. Drill Holes in the Truck Bed:

   • Drill through the bed sill using a 17/32” drill bit.
   • Open the drilled hole in the truck bed with a 1” drill bit.
   • Ensure no drilling is done within the ~4” parallel rows of spot welds.

3. Remove Jounce Blocks:

   • Remove the jounce block from the bottom of the frame on both sides.

4. Install Brackets:

   • Place brackets onto the frame and align:
     • One of the front holes should match an existing hole in the frame.
     • Drill a hole in the frame for the rearward bracket attachment.

5. Pull Carriage Bolts:

   • Use the pull wire to guide the carriage bolts with bolt plates through the hole at the bottom of the frame and into the bracket:
     • For forward brackets: Use a 1” washer.
     • For rearward brackets: Use a 13/16” washer.

6. Reinstall Jounce Blocks:

   • Replace the jounce block to its original position.

7. Add Center Bolts (Optional):

   • For fifth-wheel setups rated at 18,000 lbs or more, install center bolts in the base rail.

Important Notes:

1. Do not drill through both walls of the frame; only drill through the wall where the bracket is mounted.
2. Ensure the kingpin center is approximately 1.5” forward of the axle center.

Maintenance:

• Periodically inspect and re-torque all bolts to ensure proper securement.
• Check drilled areas for corrosion and repaint if necessary.

Warranty:

• Limited Warranty: Covers material defects under normal use.
• For complete warranty instructions, please download the full installation PDF.

Safety Notes:

• Always ensure proper alignment and torque of all fasteners.
• Avoid drilling in areas with critical components like fuel or brake lines.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for Reese 30035 Base Rail Mounting Kit

Part Number:

• 30035

Tools Required:

• Drill
• Drill Bits: 1/8", 17/32" (1" for specific Dodge applications)
• Torque Wrench (100 lb-ft capacity)
• 3/4" Socket & Open-End Wrench
• C-Clamps
• Measuring Tape

Hardware List:

• 2 × Long Brackets
• 2 × Short Brackets
• 10 × 1/2" Spacers
• 2 × Tube Spacers
• 10 × 1/2"-13 Carriage Bolts
• 8 × Knurled Bolts
• 18 × 1/2"-13 Hex Nuts
• 18 × 1/2" Lock Washers
• 6 × 1/2" Serrated Washers
• 4 × 1/2" Flat Washers
• 2 × 4-1/2" Carriage Bolts
• 2 × Pull Wires
• 2 × Base Rails

General Installation Instructions:

Preparation:

1. Raise the Vehicle:

   • Elevate the rear of the truck and support it securely with jack stands to access the installation area.

2. Verify Compatibility:

   • Check the parts against the provided list to ensure all components are included.
   • Confirm the vehicle's bed liner type:
     • Plastic Liners: Must be removed or cut for installation.
     • Spray-In Liners: Allowable; ensure sufficient curing time.

3. Safety Precautions:

   • Avoid drilling near fuel or brake lines. Check all areas under the bed before drilling.

Rail Installation:

4. Position the Rails:

   • Measure the specified distance from the rear edge of the truck bed to the rear edge of the base rail:
     • Long Bed: 29-3/4" or as specified.
     • Short Bed: 25-1/4" or as specified.
   • Ensure the rails are centered between the wheel wells.

5. Mark and Drill Holes:

   • Mark the ten mounting hole locations as indicated in the diagrams.
   • Drill pilot holes (1/8") and confirm alignment with the frame brackets.
   • Enlarge the pilot holes to 17/32".

6. Install Spacers:

   • Insert 1/2" slotted spacers in the bed corrugations to prevent crushing during bolt tightening.
   • For specific Toyota Tundra models, stack additional spacers as required.

Bracket Installation:

7. Mount Frame Brackets:

   • Attach long brackets to the forward holes and short brackets to the rearward holes.
   • Secure bolts with serrated washers, lock washers, and hex nuts.
   • Use pull wires to guide rib neck bolts through the frame.

8. Drill Frame Holes:

   • Drill two holes in the frame for each bracket, selecting locations with the greatest bolt spread.

9. Tighten Fasteners:

   • Lubricate the knurls of rib neck bolts before installation.
   • Tighten all nuts to 85 lb-ft.

Final Assembly:

10. Verify Alignment:

    • Ensure the rails are square and properly aligned to support a fifth-wheel or gooseneck hitch.

11. Torque Bolts:

    • Recheck all fasteners and torque to specifications.

Safety Notes:

• Minimum Bed Length:
  • Do not install on beds shorter than 6' without a Reese Sidewinder™ Pinbox.
• Clearance:
  • Confirm clearance between the trailer and cab during tight turns.

Maintenance:

• Periodically inspect all bolts and connections for tightness.
• Reapply lubrication to bolts as needed.

Warranty:

• Limited 10-year warranty against defects in material and workmanship.
• Excludes damage due to improper installation, misuse, or neglect.
• For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for 15K Fifth Wheel Hitch

Part Number:

• 30099

Tools Required:

• Torque Wrench
• 1/2" Socket and Wrench
• 3/4" Socket and Wrench
• 7/8" Socket and Wrench
• Tape Measure
• Marking Pencil
• Lubricating Grease or Plastic Lube Plate

Step-by-Step Instructions:

Step 1: Guidelines for Matching Hitch, Truck, and Trailer

• Verify that the Gross Trailer Weight (GTW) does not exceed 15,000 lbs, and the kingpin weight does not exceed 3,750 lbs.
• Ensure a minimum clearance of 6 inches between the trailer and truck bed walls for safe turning and maneuvering.
• Use only a SAE 2-inch kingpin with this hitch.
• For short-bed trucks (less than 8 feet but longer than 6 feet):
  • Use an extended pin box for increased turning clearance.
  • Cequent recommends adding a slider, such as the 30048, 30092, or 50008, for low-speed, off-highway maneuvers.
• This hitch is intended for use with recreational fifth-wheel trailers only.

Step 2: Assemble the Hitch

1. Prepare the Components:

   • Unpack and verify all parts using the parts list provided in the manual.
   • Lay out all components for easy access.

2. Install Base Rails:

   • Place the base rails (Part #25) across the truck bed as specified in the mounting kit instructions.
   • Secure the base rails to the truck frame using hardware from the mounting kit.

3. Attach the Legs:

   • Insert the legs (Part #28) into the second rectangular slot from the ends of the base rails.
   • Insert long pull pins (Part #11) through the base rail holes and secure with spring cotter pins (Part #12).

4. Install the Head Support:

   • Attach the head support (Part #27) to the legs, aligning the mounting holes for the desired hitch height:
     • Lowest height: 13 inches
     • Highest height: 17 inches
   • Insert 1/2-inch x 4.5-inch bolts (Part #29) and secure with lock nuts (Part #31).
   • Torque all bolts to 75 lb.-ft..

5. Attach the Hitch Head:

   • Install the head assembly (Part #26) into the yokes on the head support.
   • Insert short pull pins (Part #23) with the grooved ends toward the tailgate.
   • Secure the pull pins with spring cotter pins (Part #12).

Step 3: Hitching Procedure

1. Prepare the Trailer:

   • Block the trailer wheels securely on both sides.
   • Use the trailer’s landing gear to adjust the kingpin height so it is 1/2 to 1 inch below the hitch skid plate.

2. Open the Hitch Locking Mechanism:

   • Pull the hitch handle outward and forward until it rests in the handle groove, cocking the locking bar open.

3. Hitch the Trailer:

   • Slowly back the truck toward the trailer, aligning the kingpin with the hitch funnel.
   • As the kingpin enters the hitch, the locking bar will automatically close around it, securing the kingpin in place.

4. Verify Connection:

   • Ensure there is no gap between the bottom of the pin box and the hitch skid plate.
   • Insert a padlock or bail pin through the holes in the handle tab and sleeve for added security.

5. Perform a Pull Test:

   • With the trailer wheels blocked and the landing gear supporting the trailer weight:
     • Release the truck’s emergency brake and gently attempt to pull forward.
     • Ensure the hitch holds the trailer securely.

Step 4: Unhitching Procedure

1. Secure the Trailer:

   • Block the trailer wheels firmly on both sides.
   • Lower the landing gear to support the trailer’s weight.

2. Disconnect the Truck:

   • Remove the electrical cable and breakaway switch cable.
   • Unlock and remove the padlock or bail pin from the hitch handle.

3. Release the Hitch Locking Mechanism:

   • Pull the hitch handle outward and forward until the locking bar is cocked open.

4. Separate the Truck and Trailer:

   • Slowly drive the truck forward, ensuring no one is between the truck and trailer during the process.

5. Close the Locking Bar:

   • Pull the hitch handle outward and back to close the locking bar, securing the hitch for storage.

Maintenance Schedule:

• Before Each Trip:
  • Grease the skid plate with automotive chassis grease or use a plastic lube plate no thicker than 3/16 inches.
  • Check all bolts, pull pins, and cotter pins for proper security.
• After Each Use:
  • Inspect the hitch head and locking mechanism for wear or damage.
• Every 1,000 Miles:
  • Re-torque all bolts to the specified torque values.

Hardware List:

• (1x) Fifth Wheel Head Assembly
• (1x) Head Support
• (2x) Legs
• (2x) Base Rails
• (4x) Long Pull Pins
• (4x) Spring Cotter Pins
• (4x) 1/2" x 4.5" Bolts
• (4x) Lock Nuts

Safety Notes:

• WARNING: Always block trailer wheels and ensure the landing gear is on firm ground before hitching or unhitching.
• Never exceed the hitch’s rated 15,000 lbs GTW or 3,750 lbs kingpin weight.
• Avoid placing your body between the truck and trailer unless all safety precautions are in place.

Specifications:

• Gross Trailer Weight (GTW): 15,000 lbs
• Maximum Kingpin Weight: 3,750 lbs
• Hitch Height Adjustment: 13 to 17 inches
• Recommended Torque:
  • 1/2" Bolts: 75 lb.-ft.

Installation Instructions for 15K Fifth Wheel Hitch

Part Number:

• 30099

Tools Required:

• Torque Wrench
• 1/2" Socket and Wrench
• 3/4" Socket and Wrench
• 7/8" Socket and Wrench
• Tape Measure
• Marking Pencil
• Lubricating Grease or Plastic Lube Plate

Step-by-Step Instructions:

Step 1: Guidelines for Matching Hitch, Truck, and Trailer

• Verify that the Gross Trailer Weight (GTW) does not exceed 15,000 lbs, and the kingpin weight does not exceed 3,750 lbs.
• Ensure a minimum clearance of 6 inches between the trailer and truck bed walls for safe turning and maneuvering.
• Use only a SAE 2-inch kingpin with this hitch.
• For short-bed trucks (less than 8 feet but longer than 6 feet):
  • Use an extended pin box for increased turning clearance.
  • It is recommended to add a slider for low-speed, off-highway maneuvers.
• This hitch is intended for use with recreational fifth-wheel trailers only.

Step 2: Assemble the Hitch

1. Prepare the Components:

   • Unpack and verify all parts using the parts list provided in the manual.
   • Lay out all components for easy access.

2. Install Base Rails:

   • Place the base rails across the truck bed as specified in the mounting kit instructions.
   • Secure the base rails to the truck frame using hardware from the mounting kit.

3. Attach the Legs:

   • Insert the legs into the second rectangular slot from the ends of the base rails.
   • Insert long pull pins through the base rail holes and secure with spring cotter pins.

4. Install the Head Support:

   • Attach the head support to the legs, aligning the mounting holes for the desired hitch height:
     • Lowest height: 13 inches
     • Highest height: 17 inches
   • Insert 1/2-inch x 4.5-inch bolts and secure with lock nuts.
   • Torque all bolts to 75 lb.-ft..

5. Attach the Hitch Head:

   • Install the head assembly into the yokes on the head support.
   • Insert short pull pins with the grooved ends toward the tailgate.
   • Secure the pull pins with spring cotter pins.

Step 3: Hitching Procedure

1. Prepare the Trailer:

   • Block the trailer wheels securely on both sides.
   • Use the trailer’s landing gear to adjust the kingpin height so it is 1/2 to 1 inch below the hitch skid plate.

2. Open the Hitch Locking Mechanism:

   • Pull the hitch handle outward and forward until it rests in the handle groove, cocking the locking bar open.

3. Hitch the Trailer:

   • Slowly back the truck toward the trailer, aligning the kingpin with the hitch funnel.
   • As the kingpin enters the hitch, the locking bar will automatically close around it, securing the kingpin in place.

4. Verify Connection:

   • Ensure there is no gap between the bottom of the pin box and the hitch skid plate.
   • Insert a padlock or bail pin through the holes in the handle tab and sleeve for added security.

5. Perform a Pull Test:

   • With the trailer wheels blocked and the landing gear supporting the trailer weight:
     • Release the truck’s emergency brake and gently attempt to pull forward.
     • Ensure the hitch holds the trailer securely.

Step 4: Unhitching Procedure

1. Secure the Trailer:

   • Block the trailer wheels firmly on both sides.
   • Lower the landing gear to support the trailer’s weight.

2. Disconnect the Truck:

   • Remove the electrical cable and breakaway switch cable.
   • Unlock and remove the padlock or bail pin from the hitch handle.

3. Release the Hitch Locking Mechanism:

   • Pull the hitch handle outward and forward until the locking bar is cocked open.

4. Separate the Truck and Trailer:

   • Slowly drive the truck forward, ensuring no one is between the truck and trailer during the process.

5. Close the Locking Bar:

   • Pull the hitch handle outward and back to close the locking bar, securing the hitch for storage.

Maintenance Schedule:

• Before Each Trip:
  • Grease the skid plate with automotive chassis grease or use a plastic lube plate no thicker than 3/16 inches.
  • Check all bolts, pull pins, and cotter pins for proper security.
• After Each Use:
  • Inspect the hitch head and locking mechanism for wear or damage.
• Every 1,000 Miles:
  • Re-torque all bolts to the specified torque values.

Hardware List:

• (1x) Fifth Wheel Head Assembly
• (1x) Head Support
• (2x) Legs
• (2x) Base Rails
• (4x) Long Pull Pins
• (4x) Spring Cotter Pins
• (4x) 1/2" x 4.5" Bolts
• (4x) Lock Nuts

Safety Notes:

• WARNING: Always block trailer wheels and ensure the landing gear is on firm ground before hitching or unhitching.
• Never exceed the hitch’s rated 15,000 lbs GTW or 3,750 lbs kingpin weight.
• Avoid placing your body between the truck and trailer unless all safety precautions are in place.

Specifications:

• Gross Trailer Weight (GTW): 15,000 lbs
• Maximum Kingpin Weight: 3,750 lbs
• Hitch Height Adjustment: 13 to 17 inches
• Recommended Torque:
  • 1/2" Bolts: 75 lb.-ft.

Warranty Information:

• Warranty Duration: 1 year from the date of purchase.
• Coverage: The warranty covers defects in material and workmanship under normal use conditions.
• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.