Installation Instructions for Reese 30035 Base Rail Mounting Kit

Part Number:

• 30035

Tools Required:

• Drill
• Drill Bits: 1/8", 17/32" (1" for specific Dodge applications)
• Torque Wrench (100 lb-ft capacity)
• 3/4" Socket & Open-End Wrench
• C-Clamps
• Measuring Tape

Hardware List:

• 2 × Long Brackets
• 2 × Short Brackets
• 10 × 1/2" Spacers
• 2 × Tube Spacers
• 10 × 1/2"-13 Carriage Bolts
• 8 × Knurled Bolts
• 18 × 1/2"-13 Hex Nuts
• 18 × 1/2" Lock Washers
• 6 × 1/2" Serrated Washers
• 4 × 1/2" Flat Washers
• 2 × 4-1/2" Carriage Bolts
• 2 × Pull Wires
• 2 × Base Rails

General Installation Instructions:

Preparation:

1. Raise the Vehicle:

   • Elevate the rear of the truck and support it securely with jack stands to access the installation area.

2. Verify Compatibility:

   • Check the parts against the provided list to ensure all components are included.
   • Confirm the vehicle's bed liner type:
     • Plastic Liners: Must be removed or cut for installation.
     • Spray-In Liners: Allowable; ensure sufficient curing time.

3. Safety Precautions:

   • Avoid drilling near fuel or brake lines. Check all areas under the bed before drilling.

Rail Installation:

4. Position the Rails:

   • Measure the specified distance from the rear edge of the truck bed to the rear edge of the base rail:
     • Long Bed: 29-3/4" or as specified.
     • Short Bed: 25-1/4" or as specified.
   • Ensure the rails are centered between the wheel wells.

5. Mark and Drill Holes:

   • Mark the ten mounting hole locations as indicated in the diagrams.
   • Drill pilot holes (1/8") and confirm alignment with the frame brackets.
   • Enlarge the pilot holes to 17/32".

6. Install Spacers:

   • Insert 1/2" slotted spacers in the bed corrugations to prevent crushing during bolt tightening.
   • For specific Toyota Tundra models, stack additional spacers as required.

Bracket Installation:

7. Mount Frame Brackets:

   • Attach long brackets to the forward holes and short brackets to the rearward holes.
   • Secure bolts with serrated washers, lock washers, and hex nuts.
   • Use pull wires to guide rib neck bolts through the frame.

8. Drill Frame Holes:

   • Drill two holes in the frame for each bracket, selecting locations with the greatest bolt spread.

9. Tighten Fasteners:

   • Lubricate the knurls of rib neck bolts before installation.
   • Tighten all nuts to 85 lb-ft.

Final Assembly:

10. Verify Alignment:

    • Ensure the rails are square and properly aligned to support a fifth-wheel or gooseneck hitch.

11. Torque Bolts:

    • Recheck all fasteners and torque to specifications.

Safety Notes:

• Minimum Bed Length:
  • Do not install on beds shorter than 6' without a Reese Sidewinder™ Pinbox.
• Clearance:
  • Confirm clearance between the trailer and cab during tight turns.

Maintenance:

• Periodically inspect all bolts and connections for tightness.
• Reapply lubrication to bolts as needed.

Warranty:

• Limited 10-year warranty against defects in material and workmanship.
• Excludes damage due to improper installation, misuse, or neglect.
• For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for Pro Series 20K Fifth Wheel Hitch

Part Numbers:

• 30118

Tools Required:

• Torque Wrench
• 3/4" Socket and Wrench
• 7/8" Socket and Wrench
• 5/8" Socket and Wrench
• Tape Measure
• Marking Pencil
• Grease or Spray Lithium Lubricant

Step-by-Step Instructions:

Step 1: Verify Vehicle and Trailer Compatibility

• Ensure the Gross Trailer Weight (GTW) does not exceed 20,000 lbs.
• Verify the kingpin weight is between 15-25% of the trailer weight, with a maximum pin weight of 5,000 lbs.
• Maintain a minimum clearance of 6 inches between the trailer and truck bed rails during towing.
• Use only a SAE 2-inch kingpin with this hitch.

Step 2: Install Base Rails and Mounting Brackets

1. Positioning the Base Rails:

   • Place the base rails across the truck bed as specified in the mounting rail kit instructions.
   • Ensure that the rails are spaced 22 inches apart, center-to-center, and aligned properly.
   • Check diagonal measurements to confirm alignment (should not differ by more than 1/8 inch).

2. Install the Mounting Brackets:

   • Secure the mounting brackets to the truck frame using the hardware provided in the rail kit.
   • Insert spacers under the base rails as needed to fill gaps caused by truck bed corrugations.

3. Torque the Bolts:

   • Torque all fasteners to the specifications provided in the mounting kit (75 lb.-ft. for 1/2" bolts).

Step 3: Assemble the Fifth Wheel Legs and Head

1. Attach the Legs to the Base Rails:

   • Position the fifth wheel legs in the base rail slots and secure them using pull pins and spring retaining clips.

2. Mount the Hitch Head:

   • Place the hitch head onto the legs and align the bolt holes.
   • Use the provided 5/8" bolts, lock washers, and nuts to attach the hitch head to the legs.
   • Torque all bolts to 110 lb.-ft. using a torque wrench.

3. Adjust Hitch Height:

   • Set the height of the hitch to match the trailer’s kingpin height. Adjustments can be made using the leg mounting holes, which provide multiple height settings between 13 and 17 inches.

Step 4: Hitching Procedure

1. Block the trailer wheels securely on both sides.
2. Lower the trailer's kingpin so it aligns with the hitch skid plate (within 1 inch).
3. Place the hitch in the Ready-to-Hitch Position:
   • Open the locking jaws by pulling the handle fully outward until it clicks into place.
   • Ensure the locking indicator shows RED.
4. Slowly back the truck so the kingpin slides into the hitch funnel.
5. The locking jaws will automatically close around the kingpin, and the handle will return to the locked position.
6. Verify that the kingpin is fully engaged in the jaws with no gap visible between the kingpin and the hitch skid plate.
7. Perform a pull test:
   • Apply trailer brakes and gently try to pull the truck forward to ensure the hitch is securely locked.

Step 5: Unhitching Procedure

1. Block the trailer wheels and ensure the truck is in park with the emergency brake engaged.
2. Lower the trailer landing gear until it supports the trailer weight.
3. Disconnect the power and breakaway switch cables.
4. Pull the handle fully outward to open the jaws and release the kingpin.
5. Slowly drive the truck forward to separate from the trailer.

Maintenance Schedule:

• Before Each Use:
  • Inspect all bolts, pins, and clips for damage or wear.
  • Apply grease or spray lubricant to the skid plate and locking jaws.
• Annually or as Needed:
  • Inspect the legs, base rails, and mounting brackets for cracks, rust, or damage.
  • Re-torque all bolts to their original specifications.

Hardware List:

• (2x) Fifth Wheel Legs
• (1x) Fifth Wheel Hitch Head
• (4x) Pull Pins
• (4x) Spring Retaining Clips
• (4x) 5/8" Bolts
• (4x) Lock Washers
• (4x) Nuts
• Additional mounting hardware from the rail kit (sold separately)

Safety Notes:

• WARNING: Always block trailer wheels and ensure the landing gear is on firm ground before hitching or unhitching.
• Never exceed the Gross Trailer Weight (GTW) or Kingpin Weight rating.
• Regularly inspect all hitch components to ensure safe towing.
• Avoid placing any part of your body between the truck and trailer unless all safety precautions are followed.

Specifications:

• Gross Trailer Weight (GTW): 20,000 lbs
• Maximum Kingpin Weight: 5,000 lbs
• Recommended Torque:
  • 1/2" Bolts: 75 lb.-ft.
  • 5/8" Bolts: 110 lb.-ft.
• Compliance: Designed for use with Industry Standard Rails (ISR).

Installation Instructions for Pro Series 20K Fifth Wheel Hitch

Part Numbers:

• 30118

Tools Required:

• Torque Wrench
• 3/4" Socket and Wrench
• 7/8" Socket and Wrench
• 5/8" Socket and Wrench
• Tape Measure
• Marking Pencil
• Grease or Spray Lithium Lubricant

Step-by-Step Instructions:

Step 1: Verify Vehicle and Trailer Compatibility

• Ensure the Gross Trailer Weight (GTW) does not exceed 20,000 lbs.
• Verify the kingpin weight is between 15-25% of the trailer weight, with a maximum pin weight of 5,000 lbs.
• Maintain a minimum clearance of 6 inches between the trailer and truck bed rails during towing.
• Use only a SAE 2-inch kingpin with this hitch.

Step 2: Install Base Rails and Mounting Brackets

1. Positioning the Base Rails:

   • Place the base rails across the truck bed as specified in the mounting rail kit instructions.
   • Ensure that the rails are spaced 22 inches apart, center-to-center, and aligned properly.
   • Check diagonal measurements to confirm alignment (should not differ by more than 1/8 inch).

2. Install the Mounting Brackets:

   • Secure the mounting brackets to the truck frame using the hardware provided in the rail kit.
   • Insert spacers under the base rails as needed to fill gaps caused by truck bed corrugations.

3. Torque the Bolts:

   • Torque all fasteners to the specifications provided in the mounting kit (75 lb.-ft. for 1/2" bolts).

Step 3: Assemble the Fifth Wheel Legs and Head

1. Attach the Legs to the Base Rails:

   • Position the fifth wheel legs in the base rail slots and secure them using pull pins and spring retaining clips.

2. Mount the Hitch Head:

   • Place the hitch head onto the legs and align the bolt holes.
   • Use the provided 5/8" bolts, lock washers, and nuts to attach the hitch head to the legs.
   • Torque all bolts to 110 lb.-ft. using a torque wrench.

3. Adjust Hitch Height:

   • Set the height of the hitch to match the trailer’s kingpin height. Adjustments can be made using the leg mounting holes, which provide multiple height settings between 13 and 17 inches.

Step 4: Hitching Procedure

1. Block the trailer wheels securely on both sides.
2. Lower the trailer's kingpin so it aligns with the hitch skid plate (within 1 inch).
3. Place the hitch in the Ready-to-Hitch Position:
   • Open the locking jaws by pulling the handle fully outward until it clicks into place.
   • Ensure the locking indicator shows RED.
4. Slowly back the truck so the kingpin slides into the hitch funnel.
5. The locking jaws will automatically close around the kingpin, and the handle will return to the locked position.
6. Verify that the kingpin is fully engaged in the jaws with no gap visible between the kingpin and the hitch skid plate.
7. Perform a pull test:
   • Apply trailer brakes and gently try to pull the truck forward to ensure the hitch is securely locked.

Step 5: Unhitching Procedure

1. Block the trailer wheels and ensure the truck is in park with the emergency brake engaged.
2. Lower the trailer landing gear until it supports the trailer weight.
3. Disconnect the power and breakaway switch cables.
4. Pull the handle fully outward to open the jaws and release the kingpin.
5. Slowly drive the truck forward to separate from the trailer.

Maintenance Schedule:

• Before Each Use:
  • Inspect all bolts, pins, and clips for damage or wear.
  • Apply grease or spray lubricant to the skid plate and locking jaws.
• Annually or as Needed:
  • Inspect the legs, base rails, and mounting brackets for cracks, rust, or damage.
  • Re-torque all bolts to their original specifications.

Hardware List:

• (2x) Fifth Wheel Legs
• (1x) Fifth Wheel Hitch Head
• (4x) Pull Pins
• (4x) Spring Retaining Clips
• (4x) 5/8" Bolts
• (4x) Lock Washers
• (4x) Nuts
• Additional mounting hardware from the rail kit (sold separately)

Safety Notes:

• WARNING: Always block trailer wheels and ensure the landing gear is on firm ground before hitching or unhitching.
• Never exceed the Gross Trailer Weight (GTW) or Kingpin Weight rating.
• Regularly inspect all hitch components to ensure safe towing.
• Avoid placing any part of your body between the truck and trailer unless all safety precautions are followed.

Specifications:

• Gross Trailer Weight (GTW): 20,000 lbs
• Maximum Kingpin Weight: 5,000 lbs
• Recommended Torque:
  • 1/2" Bolts: 75 lb.-ft.
  • 5/8" Bolts: 110 lb.-ft.
• Compliance: Designed for use with Industry Standard Rails (ISR).

Warranty Information:

• Warranty Duration: 1 year from the date of purchase.
• Coverage: The warranty covers defects in material and workmanship under normal use conditions.
• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for 20K Sidewinder ## Part Number - 69220 --- ## Ratings - Maximum Gross Trailer Weight (GTW): 20,000 lbs - Maximum Pin Weight: 5,000 lbs > Warning: Do not exceed the towing capacity of the tow vehicle, trailer, or hitch system. Failure to follow instructions may result in property damage, injury, or death. --- ## Tools Required - Fastener Kit: 61300F (Included) - 1-1/8” Thin-Walled Socket - 15/16” Socket and Wrench - Torque Wrench (up to 250 ft-lbs) - Lithium Grease - Equipment for lifting approximately 250 lbs --- ## Hardware List 1. Hex Bolts (GR8 - 5/8”-11x2.00”) - Qty: 8 2. Conical Washers (5/8”) - Qty: 8 3. Flat Washers (5/8”) - Qty: 8 4. Hex Nuts (GR8 - 5/8”-11) - Qty: 8 --- ## Installation Instructions ### 1. General Installation 1. Align the vehicle and trailer in a straight line on level ground. 2. Attach the Sidewinder using the provided hardware: - Install bolts and flat washers from the outside. - Secure with conical washers and nuts on the inside. - Torque all bolts to 210 ft-lbs. ### 2. Hitching 1. Remove the wedge from the storage position and attach it to the wedge carrier. Torque wedge bolts to 200 ft-lbs. 2. Place blocks firmly against the front and rear of the trailer tires. 3. Adjust the trailer height to ensure the bottom of the Sidewinder is 1/2” to 1” below the hitch skid plate. 4. Perform a pull test: - Engage trailer brakes and attempt to pull forward slowly to verify secure hitching. ### 3. Unhitching 1. Place blocks against trailer tires and lower the trailer landing gear onto firm ground. 2. Disconnect power cables and remove the hitch handle pin. 3. Pull the hitch handle to release the kingpin and drive the truck away slowly. --- ## Maintenance 1. Clean the kingpin and wedge before or after each trip and apply lithium grease. 2. Lubricate the wedge screw and pivot shaft seasonally. 3. If required, adjust the castle nut torque in 10 ft-lb increments (max 150 ft-lbs). --- ## Safety Notes 1. Ensure the clearance between the truck bed and trailer is at least 6 inches. 2. Distribute the trailer load evenly, with heavier items in front of the axle. 3. Never tow with a kingpin improperly secured or without safety checks. --- ## Warranty Information - Limited Lifetime Warranty: - Covers material defects in both workmanship and materials for the lifetime of ownership. - Exclusions: - Normal wear and tear - Misuse, overloading, or improper installation - Unauthorized modifications - Claims require proof of purchase and must be submitted to Horizon Global Corp. --- ## Manufacturer Details - Company: Horizon Global Corp - Address: 47912 Halyard Drive Suite 100, Plymouth, MI 48170 - Contact: 1-800-632-3290 - Document Revision: 69220N, 11/01/22, Rev. C

Installation Instructions for 20K Sidewinder

Part Number

• 69220

Ratings

• Maximum Gross Trailer Weight (GTW): 20,000 lbs
• Maximum Pin Weight: 5,000 lbs

Warning: Do not exceed the towing capacity of the tow vehicle, trailer, or hitch system. Failure to follow instructions may result in property damage, injury, or death.

Tools Required

• Fastener Kit: 61300F (Included)
• 1-1/8” Thin-Walled Socket
• 15/16” Socket and Wrench
• Torque Wrench (up to 250 ft-lbs)
• Lithium Grease
• Equipment for lifting approximately 250 lbs

Hardware List

1. Hex Bolts (GR8 - 5/8”-11x2.00”) - Qty: 8
2. Conical Washers (5/8”) - Qty: 8
3. Flat Washers (5/8”) - Qty: 8
4. Hex Nuts (GR8 - 5/8”-11) - Qty: 8

Installation Instructions

1. General Installation

1. Align the vehicle and trailer in a straight line on level ground.
2. Attach the Sidewinder using the provided hardware:
   • Install bolts and flat washers from the outside.
   • Secure with conical washers and nuts on the inside.
   • Torque all bolts to 210 ft-lbs.

2. Hitching

1. Remove the wedge from the storage position and attach it to the wedge carrier. Torque wedge bolts to 200 ft-lbs.
2. Place blocks firmly against the front and rear of the trailer tires.
3. Adjust the trailer height to ensure the bottom of the Sidewinder is 1/2” to 1” below the hitch skid plate.
4. Perform a pull test:
   • Engage trailer brakes and attempt to pull forward slowly to verify secure hitching.

3. Unhitching

1. Place blocks against trailer tires and lower the trailer landing gear onto firm ground.
2. Disconnect power cables and remove the hitch handle pin.
3. Pull the hitch handle to release the kingpin and drive the truck away slowly.

Maintenance

1. Clean the kingpin and wedge before or after each trip and apply lithium grease.
2. Lubricate the wedge screw and pivot shaft seasonally.
3. If required, adjust the castle nut torque in 10 ft-lb increments (maximum 150 ft-lbs).

Safety Notes

1. Ensure the clearance between the truck bed and trailer is at least 6 inches.
2. Distribute the trailer load evenly, with heavier items in front of the axle.
3. Never tow with a kingpin improperly secured or without safety checks.

Warranty Information

• Limited Lifetime Warranty:
  • Covers material defects in both workmanship and materials for the lifetime of ownership.
  • Exclusions:
    • Normal wear and tear
    • Misuse, overloading, or improper installation
    • Unauthorized modifications
  • For complete warranty instructions, please download the full installation PDF.

Support Information

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.