Installation Instructions for Reese 5th Wheel Hitch Mounting Adapter Kit

Part Numbers:

• 30154

Rated Capacity:

• SAE J2638 Rated to 25,000 lbs Gross Trailer Weight
• Required for trailers over 20,000 lbs: Heavy-Duty bolts (included)

Tools Required:

• 1 ½” Closed-End Wrench
• Needle Nose Pliers
• Rubber Mallet

Hardware List:

1. Adapter Weldment - Qty: 1
2. Rear HD Tee-Pin Anchor - Qty: 2
3. Front Tee-Pin Anchor - Qty: 2
4. Anchor Bushing - Qty: 4
5. Anchor Handle - Qty: 4
6. 1” Jam Nut - Qty: 4
7. Cotter Pin - Qty: 4
8. End Cap - Qty: 4
9. Lynch Pin - Qty: 4
10. Rear-Facing Reese Label - Qty: 1
11. 1/2” Bolts and Nuts (Heavy Duty for trailers >20,000 lbs) - Qty: 4

Warnings:

• Failure to follow installation instructions may result in serious injury or death.
• Ensure all components are secured and torqued properly.
• Always use the heavy-duty bolts (item 11) for trailers exceeding 20,000 lbs.

Step-by-Step Instructions:

1. System Assembly:

1. Pass the anchor bushing through the fore-aft tube and align its flat edge with the tube.
2. Thread the 1” jam nut onto the anchor bushing until there is no vertical motion, then tighten an additional quarter turn.
3. Insert the Tee-Pin Anchor into the bushing and attach the anchor handle by threading it onto the Tee-Pin.
4. For the rear anchors, ensure the Reese label faces outward.
5. Pass a cotter pin through the anchor handle slot and Tee-Pin anchor hole.
6. Install the end cap into the fore-aft tube.

2. System Adjustment:

1. Place the adapter into pucks with handles unlocked (parallel to the cross tube).
2. Rotate handles to the locked position. Adjust Tee-Pins if:
   • There is excessive vertical play.
   • Handles cannot lock by hand.
3. To adjust, remove cotter pins, unthread Tee-Pins, and adjust jam nuts as needed.
4. Tighten jam nuts until vertical play is eliminated and reinstall Tee-Pins, cotter pins, and end caps.

3. Installation:

1. Remove puck plugs from truck bed and store them.
2. Set the adapter onto the pucks and rotate handles to the unlocked position.
3. Drop the adapter into pucks and lock handles. Insert lynch pins through overlapping handle holes.

4. Removal:

1. Remove lynch pins and rotate handles to the unlocked position.
2. Lift the adapter from pucks and store in a dry place.
3. Replace puck plugs to keep debris out of truck bed pucks.

Maintenance:

1. Lubricate feet with lithium grease before each use.
2. Inspect and ensure all Tee-Pins and pull pins are secured with lynch pins.
3. Retorque bolts and inspect for wear regularly.

Warranty:

• Limited Lifetime Warranty:
  • Covers defects in materials and workmanship under normal use.
  • Excludes misuse, overloading, improper installation, or alterations.
  • Claims:
    • Contact Cequent Performance Products, Inc. at 1-888-521-0510.
    • Provide proof of purchase and transportation charges prepaid.

For further details or assistance, refer to the manual or contact technical support.

Installation Instructions for 5th Wheel Hitch Mounting Adapter Kit

Part Numbers:

• 30154

Rated Capacity:

• SAE J2638 Rated to 25,000 lbs Gross Trailer Weight
• Required for trailers over 20,000 lbs: Heavy-Duty bolts (included)

Tools Required:

• 1 ½” Closed-End Wrench
• Needle Nose Pliers
• Rubber Mallet

Hardware List:

1. Adapter Weldment - Qty: 1
2. Rear HD Tee-Pin Anchor - Qty: 2
3. Front Tee-Pin Anchor - Qty: 2
4. Anchor Bushing - Qty: 4
5. Anchor Handle - Qty: 4
6. 1” Jam Nut - Qty: 4
7. Cotter Pin - Qty: 4
8. End Cap - Qty: 4
9. Lynch Pin - Qty: 4
10. Rear-Facing Label - Qty: 1
11. 1/2” Bolts and Nuts (Heavy Duty for trailers >20,000 lbs) - Qty: 4

Warnings:

• Failure to follow installation instructions may result in serious injury or death.
• Ensure all components are secured and torqued properly.
• Always use the heavy-duty bolts (item 11) for trailers exceeding 20,000 lbs.

Step-by-Step Instructions:

1. System Assembly:

1. Pass the anchor bushing through the fore-aft tube and align its flat edge with the tube.
2. Thread the 1” jam nut onto the anchor bushing until there is no vertical motion, then tighten an additional quarter turn.
3. Insert the Tee-Pin Anchor into the bushing and attach the anchor handle by threading it onto the Tee-Pin.
4. For the rear anchors, ensure the label faces outward.
5. Pass a cotter pin through the anchor handle slot and Tee-Pin anchor hole.
6. Install the end cap into the fore-aft tube.

2. System Adjustment:

1. Place the adapter into pucks with handles unlocked (parallel to the cross tube).
2. Rotate handles to the locked position. Adjust Tee-Pins if:
   • There is excessive vertical play.
   • Handles cannot lock by hand.
3. To adjust, remove cotter pins, unthread Tee-Pins, and adjust jam nuts as needed.
4. Tighten jam nuts until vertical play is eliminated and reinstall Tee-Pins, cotter pins, and end caps.

3. Installation:

1. Remove puck plugs from truck bed and store them.
2. Set the adapter onto the pucks and rotate handles to the unlocked position.
3. Drop the adapter into pucks and lock handles. Insert lynch pins through overlapping handle holes.

4. Removal:

1. Remove lynch pins and rotate handles to the unlocked position.
2. Lift the adapter from pucks and store in a dry place.
3. Replace puck plugs to keep debris out of truck bed pucks.

Maintenance:

1. Lubricate feet with lithium grease before each use.
2. Inspect and ensure all Tee-Pins and pull pins are secured with lynch pins.
3. Retorque bolts and inspect for wear regularly.

Warranty:

• Limited Lifetime Warranty:
  • Covers defects in materials and workmanship under normal use.
  • Excludes misuse, overloading, improper installation, or alterations.
  • For warranty information, please download the full installation PDF.

For further details or assistance, refer to the manual or contact technical support.

Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for Reese M5 Fifth Wheel Hitch Head & Center Section

Part Numbers:

• 30892 (Head Unit)
• 30884 (Center Section)

Rated Capacity:

• Maximum Gross Trailer Weight (GTW): 20,000 lbs
• Maximum Pin Weight: 5,000 lbs

Tools Required:

• Torque Wrench
• Sockets/Wrenches: M13
• Grease Needle
• Spray-On White Lithium Grease

Hardware List:

1. Head Unit Assembly - Qty: 1
2. Handle - Qty: 1
3. 1/2" Pull Pins - Qty: 2
4. Spring Clips - Qty: 2
5. M8 Carriage Bolts - Qty: 2
6. M8 Lock Washers - Qty: 2
7. M8 Nuts - Qty: 2
8. Center Section - Qty: 1
9. Bolts & Washers - Qty: 4 (with leg unit)

Warnings:

• DO NOT exceed the towing capacity of the vehicle.
• Ensure at least 6 inches of clearance between the truck bed rails and the trailer bottom.

Installation Instructions:

1. Assemble the Handle:

1. Slide the handle tube over the bar as shown.
2. Secure with M8 carriage bolts, lock washers, and nuts using an M13 wrench. Tighten until snug.

2. Attach Center Section to Legs:

1. Fasteners and assembly instructions for legs are included with their part number.
2. Ensure a minimum of 6 inches of clearance between the truck bed rail and the trailer bottom.
3. Use the three height adjustment positions (4 inches of adjustment available).

3. Attach the Head Unit to Center Section:

1. Apply grease to specified points as per maintenance guidelines.
2. Place the head unit on top of the center section, avoiding pinch points.
3. Insert the pull pins and secure them with spring clips. Inspect through sight holes to confirm proper assembly.

Maintenance:

1. Grease skid plate surface and 5th-wheel jaw regularly.
2. Use a grease needle to lubricate pivot assemblies via grease fittings.
3. Apply spray-on white lithium grease to internal mechanisms and rotate the handle to distribute lubricant.
4. Inspect all components periodically for wear or damage.

Hitching Procedure:

1. Set the pin box height to align with the skid plate (+/- 1 inch).
2. Ensure the head is in the "Ready-to-Receive" position (indicator shows RED).
3. Back the truck slowly to align the kingpin with the funnel.
4. Verify the indicator turns GREEN, confirming the trailer is securely coupled.
5. Perform a pull test with blocked trailer wheels and engage the trailer brake.

Unhitching Procedure:

1. Block trailer wheels and lower the trailer jacks.
2. Disconnect the electrical and breakaway switch cables.
3. Remove the bail pin and move the handle to the "Unhitching" position.
4. Slowly drive the truck away.

Warranty:

• Limited Lifetime Warranty:
  • Covers material and workmanship defects under normal use.
  • Excludes misuse, overloading, or improper installation.
  • For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for M5 Head

Part Numbers:

• 30892

Rated Capacity:

• Follow the towing vehicle manufacturer's recommended capacity.

Tools Required:

• Wrenches: M13

Hardware List:

1. Assembly – Head Unit - 1
2. Handle - 1
3. 1/2” Pull Pins - 2
4. Spring Clips - 2
5. M8 Carriage Bolts - 2
6. M8 Lock Washers - 2
7. M8 Nuts - 2
8. Bolts & Washers (for leg assembly, sold separately) - 4

Warnings:

• Do not exceed the towing capacity recommended by your vehicle manufacturer.
• Failure to follow the instructions can result in property damage, serious injury, or death.

Assembly Instructions:

Handle Assembly:

1. Slide the handle tube over the bar as shown in Figure 2.
2. Securely tighten the carriage bolts, lock washers, and nuts using an M13 wrench. Ensure the handle is snug.

Head Attachment to Center Section:

1. Apply grease as shown in Figures 7 and 8.
   • Grease skid plate surface, 5th wheel jaw, and kingpin.
   • Use spray-on white lithium grease for internal mechanisms.
2. Place the head unit on the center section, avoiding pinch points.
3. Insert pull pins through the head and secure with spring clips (Figure 5).
4. Inspect the sight holes on the head to ensure the clips are correctly installed (Figure 6).

Operation Instructions:

Hitching Procedure:

1. Ensure the 5th wheel height is set correctly (see leg installation instructions).
2. Align the truck and trailer, ensuring:
   • Trailer wheels are chocked.
   • Pin box is at the correct height for hitching.
   • The head is in the "Ready-to-Receive" position (handle pulled until a "CLICK" is heard; indicator shows RED).
3. Back the truck into the trailer so the kingpin aligns with the 5th wheel funnel.
4. When the indicator turns GREEN, the kingpin is securely latched.
5. Perform a pull test to ensure proper engagement:
   • With trailer brakes engaged, attempt to pull forward gently. Ensure the trailer is firmly hitched.
6. Insert the bail pin to lock the handle and connect the electrical and breakaway cables.

Unhitching Procedure:

1. Chock trailer wheels and lower jacks to support the trailer.
2. Disconnect the electrical and breakaway cables.
3. Remove the bail pin and move the handle to the "Unhitching" position:
   • Pull the handle fully out until a "CLICK" is heard, then rotate it towards the cab.
4. Slowly drive the truck away from the trailer.

Maintenance:

1. Grease the skid plate, 5th wheel jaw, and pivot assemblies before first use and periodically.
2. Use a grease gun with a needle adapter for pivot grease points.
3. Inspect all fasteners and components for wear or damage regularly.

Warranty:

• Limited Lifetime Warranty:
  • Covers material defects under normal use and installation.
  • Excludes normal wear, misuse, improper installation, or overloading.
• Warranty Information:
  • For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for M5 ISR 20K Legs

Part Numbers:

• 30926 (for use with M5 Head and Center Section)

Rated Capacity:

• 20,000 lbs (when properly installed with all required components)

Tools Required:

• Wrenches: M24
• Torque Wrench

Hardware List:

1. M5 ISR Leg (30926) - 2
2. M16 x 2 x 40mm Hex Head Bolts (CL10.9) - 4
3. 5/8” Conical Washers - 4
4. 1/2” Pins - 4
5. Spring Clips - 4

Warnings:

• Do not exceed the towing vehicle manufacturer's recommended towing capacity or the lowest-rated component of your towing system.
• Failure to follow installation and hitch-up instructions may result in property damage, serious injury, or death.

Assembly and Installation:

1. Leg Installation:

   • Determine which center section mounting holes to use, ensuring a minimum of 6” clearance between the truck bed rail and the bottom of the trailer.
   • Attach the legs to the center section using the (4) M16 x 2 x 40mm hex head bolts with 5/8” conical washers. Thread the bolts from inside the center section into the legs. Finger-tighten the bolts initially for adjustments.

2. Alignment:

   • Ensure the collars on the legs are seated fully in the corresponding holes in the center section.

3. Rail Placement:

   • Place the unit onto the existing above-bed rails. Orient it as shown in the installation diagram.

4. Securing the Rails:

   • Use the provided 1/2” pins and spring clips to secure the unit to the rails. Ensure the spring clips are properly fastened to prevent the pins from coming loose.

5. Torque Fasteners:

   • With ISR legs pinned and securely held in above-bed rails, tighten each M16 hex-head bolt to 220 ft-lb of torque.

6. Final Steps:

   • Verify the hitch is tight to the truck by lifting each side of the hitch.
   • Assemble the M5 head to the center section following the instructions provided with the M5 Head and Center Section.

Maintenance:

1. Pre-Trip Inspection:
   • Check that all pins and spring clips are undamaged and securely in place before each trip.
2. Regular Maintenance:
   • Every 1,000 miles, check the M16 hex bolts connecting the center section to the legs. Ensure they remain torqued to 220 ft-lb.
3. General Maintenance:
   • Refer to the M5 Head and Center Section instructions for additional maintenance of the 5th-wheel hitch assembly.

Warranty:

• Limited Lifetime Warranty:

  • Covers defects in materials and workmanship under normal use and installation as per instructions.
  • Does not cover normal wear and tear, misuse, overloading, or unauthorized alterations.

• Warranty Information:

  • For complete warranty instructions, please download the full installation PDF.

For further information or the most updated instructions, scan the QR code or contact customer service.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.