Product Details
- Brand: Reese
- Model: 74378 20127
- Includes: Pilot Trailer Time-Delay Brake Controller for Trailers with 1-3 Axles, Trailer Brake Controller Harness
Compatibility Chart
Description
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Reese Pilot Trailer Brake Control for 07-13 Chevy Silverado 1500 2500 3500 w/ Hardwire Wiring Electric Trailer Brakes Module Box Controller 1-3 Axle Install Notes
Installation Instructions for Brake Control Plugin Wiring Harness (Part 20127/8506920)
Tools Required:
- Wire Stripper & Cutter
- Pliers
Overview:
This brake control plugin wiring harness is designed for quick and secure connections to your brake controller. It simplifies installation by matching functions and connecting to the corresponding wires in your vehicle.
Step-by-Step Instructions:
-
Disconnect the Battery:
- Before beginning, disconnect the battery terminals to prevent electrical shorts or damage.
-
Connect the Wires:
- Refer to the following chart to match the harness wires to their functions:
- Black Wire: Battery Positive (+)
- Red Wire: Stoplight Signal (active when the brake pedal is pressed)
- White Wire: Ground (-)
- Blue Wire: Output to Trailer Brakes
- Use the appropriate connectors to secure each wire, ensuring a solid connection.
- Refer to the following chart to match the harness wires to their functions:
-
Secure the Wiring Harness:
- Mount the wiring harness under the dashboard or another safe location, keeping it away from moving parts or sharp edges.
-
Plug in the Brake Controller:
- Insert the wiring harness connector into the brake controller, ensuring it clicks securely into place.
-
Reconnect the Battery:
- Reattach the battery terminals, ensuring they are clean and tightly connected.
-
Test the System:
- Use a test light, circuit tester, or trailer to verify all functions:
- The brake controller powers on.
- The manual override activates the trailer brakes.
- Stoplight signals and trailer brakes function properly when the brake pedal is pressed.
- Use a test light, circuit tester, or trailer to verify all functions:
Notes:
- Always connect wires based on function, not color, to ensure proper operation.
- Consult your vehicle manual for fuse locations related to the brake control system.
- Verify all connections are secure and tested before use.
Warning:
- All connections must be complete for the system to function properly.
- Overloading circuits can cause damage or fire. Do not exceed the lower of the towing manufacturer’s ratings or:
- Max. Right Turn, Left Turn, Stop, & Tail Light Circuits: 7.5 amps
- Max. (+) Battery, Reverse, and Electric Brake Circuits: 30 amps
- Refer to your vehicle’s owner’s manual for additional instructions. Additional fusing may be required.
For safe towing and optimal performance, ensure all connections are properly secured and tested.
Installation Instructions for Brake Control Plugin Wiring Harness (Part 20127/8506920)
Tools Required:
- Wire Stripper & Cutter
- Pliers
Overview:
This brake control plugin wiring harness is designed for quick and secure connections to your brake controller. It simplifies installation by matching functions and connecting to the corresponding wires in your vehicle.
Step-by-Step Instructions:
-
Disconnect the Battery:
- Before beginning, disconnect the battery terminals to prevent electrical shorts or damage.
-
Connect the Wires:
- Refer to the following chart to match the harness wires to their functions:
- Black Wire: Battery Positive (+)
- Red Wire: Stoplight Signal (active when the brake pedal is pressed)
- White Wire: Ground (-)
- Blue Wire: Output to Trailer Brakes
- Use the appropriate connectors to secure each wire, ensuring a solid connection.
- Refer to the following chart to match the harness wires to their functions:
-
Secure the Wiring Harness:
- Mount the wiring harness under the dashboard or another safe location, keeping it away from moving parts or sharp edges.
-
Plug in the Brake Controller:
- Insert the wiring harness connector into the brake controller, ensuring it clicks securely into place.
-
Reconnect the Battery:
- Reattach the battery terminals, ensuring they are clean and tightly connected.
-
Test the System:
- Use a test light, circuit tester, or trailer to verify all functions:
- The brake controller powers on.
- The manual override activates the trailer brakes.
- Stoplight signals and trailer brakes function properly when the brake pedal is pressed.
- Use a test light, circuit tester, or trailer to verify all functions:
Notes:
- Always connect wires based on function, not color, to ensure proper operation.
- Consult your vehicle manual for fuse locations related to the brake control system.
- Verify all connections are secure and tested before use.
Warning:
- All connections must be complete for the system to function properly.
- Overloading circuits can cause damage or fire. Do not exceed the lower of the towing manufacturer’s ratings or:
- Max. Right Turn, Left Turn, Stop, & Tail Light Circuits: 7.5 amps
- Max. (+) Battery, Reverse, and Electric Brake Circuits: 30 amps
- Refer to your vehicle’s owner’s manual for additional instructions. Additional fusing may be required.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Revision:
20127/8506920 Rev. A 2-6-07
Installation Instructions for Electronic Brake Control
Product Information:
- Model: Brake Control for 2 to 6 Brake Applications
- Part Number: N74378
Tools Required:
- Screwdriver
- Drill with 1/8" Drill Bit
- Wire Stripper/Cutter
- Crimping Tool
Components Included:
- Brake Control Unit
- Mounting Bracket
- Mounting Screws (#6 x 3/8") (Qty: 4)
Mounting Instructions:
-
Select Mounting Location:
- Choose a solid surface within easy reach of the driver.
- Ensure no wires or components are behind the mounting area.
-
Attach the Mounting Bracket:
- Place the bracket and mark the holes using the mounting bracket slots as a guide.
- Drill two 1/8" holes at the marked points.
- Secure the bracket with #6 x 3/8" screws.
-
Install the Brake Control:
- Slide the Brake Control into the bracket.
- Adjust to the desired position and secure it by tightening the screws.
Wiring Instructions:
- Black Wire: Connect to the 12V positive battery terminal using a 30A circuit breaker.
- White Wire: Connect to a clean, bare metal ground.
- Red Wire: Connect to the cold side of the stoplight switch (voltage present only when the brake pedal is pressed).
- Blue Wire: Connect to the trailer brake wire at the 7-way trailer connector.
Setting Power to Trailer Brakes:
- Connect the trailer to the tow vehicle.
- Locate the Manual Slide Knob and Power Knob on the Brake Control.
- Apply the Manual Slide Knob and turn the Power Knob until the display reads 4.0.
- Drive at 25 mph on a dry, level surface and apply the Manual Slide Knob:
- If brakes lock up: Reduce the power setting.
- If braking is insufficient: Increase the power setting.
- Repeat the test until braking is smooth, without wheel lock-up.
Adjusting Display Orientation:
To reverse the display from upside down to right side up:
- Disconnect the Black Wire (battery connection) from the tow vehicle.
- Wait 5 seconds.
- Reconnect the Black Wire.
- Do not press the brake pedal or Manual Slide Knob while reconnecting.
Important Notes:
- Always warm trailer brakes by driving 1/4 mile at 45 mph while applying a low brake level.
- Do not exceed power settings that lock up the trailer brakes. Wheel skidding can cause loss of vehicle control.
- Adjust power settings for different loads or road conditions.
Troubleshooting:
Issue | Probable Cause | Solution |
---|---|---|
No display when connected to power | Poor connection (Black or White wires) | Check wiring connections and ground. |
Trailer brakes are too aggressive | Power set too high | Reduce power using Power Knob. |
Braking is weak or insufficient | Power set too low or poor connections | Increase power; check Blue wire. |
Display shows "0.0" when activated | Poor trailer connection or wiring issue | Inspect trailer connector and wiring. |
Safety Notes:
- Disconnect the trailer plug before testing the breakaway switch. Failure to do so may damage the Brake Control.
- Regularly inspect trailer brakes and connections to ensure proper operation.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warning: Do not exceed the vehicle's Gross Combined Weight Rating (GCWR) as recommended by the manufacturer.