Installation Instructions for Trailer Hitch

Part Numbers:

• 76136
• 84136
• CQT76136

Applications:

• Years: 2015-Current
  • Make and Models: Ford F-150

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10 mm, 13 mm, 15/16"
• 6" Socket Extension
• Tape
• Flat Head Screwdriver
• Utility Knife

Step-by-Step Instructions:

1. Remove Ground Wire:

• Using a 10 mm socket, remove the ground wire from the passenger-side frame rail. Return the fastener to the vehicle owner.

2. Lower Spare Tire:

• Lower the spare tire to allow room for hitch installation.

3. Install Spacer Blocks:

• Secure U-shaped spacer blocks to the inside of the frame rail using masking tape. Ensure they are centered around the holes in the frame on both sides.
• Attach .250 x 1.75 x 2.50 spacer blocks to the forward mounting hole of the hitch bracket using masking tape. Center the hole in the block with the slot in the bracket on both sides.

4. Install Fasteners:

• Feed the coiled end of the fish wire through the attachment hole and out the access hole in the frame.
• Attach the spacer block and carriage bolt to the fish wire and pull the hardware inside the frame. Repeat this process for all four attachment points.
• Leave the fish wires attached temporarily.

5. Mount the Hitch:

• Raise the hitch into position, guiding the fish wires through the corresponding holes in the hitch.
• Pull the fasteners into position and carefully remove the fish wires.
• Loosely install the conical washers and hex nuts onto the carriage bolts. Avoid letting the bolts fall into the frame.

6. Reattach Ground Wire:

• Using a 13 mm socket, reattach the ground wire with the M8 bolt, lock washer, and flat washer provided.

7. Torque Fasteners:

• Torque all 5/8"-11 GR5 fasteners to 150 lb-ft (203 N·m).
• Torque all M8 CL8.8 fasteners to 20 lb-ft (27 N·m).

8. Raise Spare Tire:

• Reinstall the spare tire in its original stowed position.

Hardware List:

• 4 × Carriage Bolts (5/8"-11 × 2.00" GR5)
• 4 × Spacer Blocks (.250" × 1.12" × 3.00")
• 2 × U-Shaped Spacer Blocks (.188" × 1.00" × 2.00")
• 4 × Conical Washers (5/8")
• 4 × Hex Nuts (5/8"-11 GR2)
• 2 × Spacer Blocks (.250" × 1.75" × 2.50")
• 1 × Bolt (M8 × 1.25 × 30 CL8.8)
• 1 × Lock Washer (5/16")
• 1 × Flat Washer (5/16")
• 4 × Fish Wires (5/8")

Safety Notes:

• Always wear safety glasses during installation.
• Proper torque is essential to secure the hitch to the vehicle.
• Check the hitch periodically to ensure all fasteners and the hitch ball are secure.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball before use.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight (Weight Carrying): 6,000 lbs (2,724 kg)
• Max Tongue Weight (Weight Carrying): 900 lbs (408 kg)
• Max Gross Trailer Weight (Weight Distributing): 10,000 lbs (4,540 kg)
• Max Tongue Weight (Weight Distributing): 1,000 lbs (454 kg)
• Installation Time: Approximately 30 minutes

This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety specifications for towing systems.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for Towing Vehicle 4-Way Flat Plug

Tools Required:

• Circuit Tester
• Wire Crimp Tool
• Cable Ties

Step-by-Step Installation Instructions:

Towing Vehicle:

1. Locate the appropriate wires at the rear of the vehicle using a circuit tester and the provided wiring chart as a reference.
2. Make the connections as shown in the chart using wire taps.
3. Connect the Ground Wire (White) to the vehicle frame or body.

General:

1. Test all lights using a test light, circuit tester, or connected trailer to ensure proper functionality.
2. Secure all loose wires with cable ties.

Notes:

• Vehicles with separate turn and stop lights require a taillight converter.
• If splicing into the vehicle wiring:
  • Consult the vehicle owner's manual or local dealer for warnings or restrictions.
  • Use appropriate gauge wire splices for secure connections.

Warnings:

1. Complete Connections:
   • All connections must be complete for proper functionality. Test and verify installation with a test light, circuit tester, or trailer after installation.
2. Overloading Prevention:
   • Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s ratings or:
     • Maximum Right Turn, Left Turn, Stop, & Tail Light Circuits: 7.5 amps
     • Maximum (+) Battery, Reverse, and Electric Brake Circuits: 30 amps.
3. Additional fusing may be required. Refer to the vehicle owner's manual and instruction sheet for further details.

For further assistance or technical support, consult the vehicle’s owner's manual or contact the product manufacturer.

Installation Instructions for Towing Vehicle 4-Way Flat Plug

Tools Required:

• Circuit Tester
• Wire Crimp Tool
• Cable Ties

Step-by-Step Installation Instructions:

Towing Vehicle:

1. Locate the appropriate wires at the rear of the vehicle using a circuit tester and the provided wiring chart as a reference.
2. Make the connections as shown in the chart using wire taps.
3. Connect the Ground Wire (White) to the vehicle frame or body.

General:

1. Test all lights using a test light, circuit tester, or connected trailer to ensure proper functionality.
2. Secure all loose wires with cable ties.

Notes:

• Vehicles with separate turn and stop lights require a taillight converter.
• If splicing into the vehicle wiring:
  • Consult the vehicle owner's manual or local dealer for warnings or restrictions.
  • Use appropriate gauge wire splices for secure connections.

Warnings:

1. Complete Connections:
   • All connections must be complete for proper functionality. Test and verify installation with a test light, circuit tester, or trailer after installation.
2. Overloading Prevention:
   • Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s ratings or:
     • Maximum Right Turn, Left Turn, Stop, & Tail Light Circuits: 7.5 amps
     • Maximum (+) Battery, Reverse, and Electric Brake Circuits: 30 amps.
3. Additional fusing may be required. Refer to the vehicle owner's manual and instruction sheet for further details.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

The product comes with a [X]-year warranty that covers defects in materials and workmanship. For complete warranty instructions, please download the full installation PDF.