Product Details
- Brand: Tekonsha
- Model: 90195 3016-1
- Includes: Prodigy P3 Proportional Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Year Range | Make | Model | Style |
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Tekonsha Prodigy P3 Trailer Brake Control for 14-19 Chevy Silverado GMC Sierra 1500 15-23 Suburban w/ Plug Play Wiring Adapter Proportional Eletric Trailer Brakes Module Box Controller Install Notes
Installation Instructions for Trailer Brake Controller Adapter
Part Number: 301600
Tools Required:
- Trim Panel Remover
- Wire Crimpers
Step-by-Step Instructions:
1. Determine Your Brake Control Installation Option
-
1 Plug Option:
- Using the supplied butt connectors, attach the adapter wires to the corresponding wires on the electric brake control.
- Follow the brake control installation instructions before attaching the adapter to the vehicle junction box.
-
2 Plug Option:
- Plug the brake control adapter into the mating receptacle on the backside of the brake control unit before attaching it to the vehicle junction box.
2. Locate the Vehicle’s Electric Junction Box
- Find the vehicle’s black Electric Junction Box:
- Located inside the pickup, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the mating connection point for the electric trailer brake wiring.
3. Plug in the Brake Control Adapter
- Connect the Brake Control Adapter into the mating connector located in the Electric Junction Box.
- Ensure a secure and proper connection.
4. Complete the Installation and Testing
- Follow the brake control manufacturer’s instructions to complete the installation.
- Mount the brake controller unit securely as directed.
- Perform test procedures as outlined in the brake controller manual.
Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Exceeding these limits may result in fire or electrical damage.
- Follow the vehicle manufacturer’s towing ratings and guidelines.
- Always read and understand the vehicle’s owner’s manual and instructions before installation.
Safety Precautions:
- Wear safety glasses and follow all safety precautions during installation.
- Periodically check connections for proper operation and secure fit.
Wiring Overview:
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Battery Feed (Fused): Supplies power to the trailer brake controller.
- Ground: Provides grounding connection for proper function.
- Stop Lamp Switch (Input): Receives braking signal from the vehicle brake switch.
End of Instructions
Installation Instructions for Trailer Brake Controller Adapter
Part Number: 301600
Tools Required:
- Trim Panel Remover
- Wire Crimpers
Step-by-Step Instructions:
1. Determine Your Brake Control Installation Option
-
1 Plug Option:
- Using the supplied butt connectors, attach the adapter wires to the corresponding wires on the electric brake control.
- Follow the brake control installation instructions before attaching the adapter to the vehicle junction box.
-
2 Plug Option:
- Plug the brake control adapter into the mating receptacle on the backside of the brake control unit before attaching it to the vehicle junction box.
2. Locate the Vehicle’s Electric Junction Box
- Find the vehicle’s black Electric Junction Box:
- Located inside the pickup, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the mating connection point for the electric trailer brake wiring.
3. Plug in the Brake Control Adapter
- Connect the Brake Control Adapter into the mating connector located in the Electric Junction Box.
- Ensure a secure and proper connection.
4. Complete the Installation and Testing
- Follow the brake control manufacturer’s instructions to complete the installation.
- Mount the brake controller unit securely as directed.
- Perform test procedures as outlined in the brake controller manual.
Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Exceeding these limits may result in fire or electrical damage.
- Follow the vehicle manufacturer’s towing ratings and guidelines.
- Always read and understand the vehicle’s owner’s manual and instructions before installation.
Safety Precautions:
- Wear safety glasses and follow all safety precautions during installation.
- Periodically check connections for proper operation and secure fit.
Wiring Overview:
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Battery Feed (Fused): Supplies power to the trailer brake controller.
- Ground: Provides grounding connection for proper function.
- Stop Lamp Switch (Input): Receives braking signal from the vehicle brake switch.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation and Operation Instructions for the P3 Electronic Brake Control
Specifications:
- Supports 2, 4, 6, and 8 brake applications.
- Utilizes proportional braking with an inertial sensor.
Tools Required:
- Drill with a 1/8" bit.
- Screwdriver or nut driver.
- Wire crimp tool.
- Probe-type circuit tester.
Safety Notes:
- Avoid mounting or activating RF-generating devices (e.g., cell phones) within 12 inches of the brake control.
- Always adhere to the vehicle's Gross Combined Weight Rating (GCWR).
- Do not use the Boost feature during icy or slippery road conditions.
- Disconnect the trailer plug before testing a breakaway switch to prevent damage.
Hardware List:
- P3 Brake Control Unit.
- Mounting bracket.
- Wiring harness.
- #8 x 3/8" self-tapping screws.
Installation Instructions:
Mounting the Brake Control:
-
Traditional Bracket Mount:
- Secure the bracket to a solid surface using the provided screws.
- Attach the brake control unit and adjust to the desired angle.
- Tighten screws securely.
-
Under Dash Pocket Mount:
- Secure the small metal bracket with screws to a flat surface.
- Attach the T-slot mount to the metal bracket and insert the brake control.
Wiring the Brake Control:
- Option 1: Use the included pigtail wiring harness for a generic installation.
- Option 2: Use an OEM-specific wiring harness compatible with the vehicle's tow package.
- Wire Functions:
- Black: Positive power (+12V).
- White: Vehicle ground.
- Red: Cold side of brake pedal switch.
- Blue: Trailer brakes output.
Setting Up the Control:
- Connect the trailer to the vehicle.
- Use the Menu/Options button to access the setup screen.
- Select the brake type:
- Electric: For electric brakes.
- Hydraulic: For electric over hydraulic braking systems.
- Adjust the power output to ensure effective braking without wheel lock-up.
Boost Feature:
- Provides enhanced braking sensitivity.
- Available in three levels:
- B1: Light braking boost.
- B2: Moderate braking boost.
- B3: Aggressive braking boost.
- Recommended for heavier trailers or varying load conditions.
Reverse Mode:
- Cancel Boost and Hold features for 3 minutes by pressing and holding the Boost button for 5 seconds while holding the brake pedal.
Troubleshooting Guide:
Problem | Possible Cause | Solution |
---|---|---|
No trailer brakes | Poor ground or power loss | Check power and ground connections. |
Brakes lock up | Power too high | Reduce the power setting. |
Open Ground Warning | Loose ground connection | Inspect and secure ground wire. |
Overload Warning | Excessive brake current | Inspect trailer brake wiring. |
Output Shorted | Wiring short in circuit | Inspect the blue wire for damage. |
Maintenance:
- Inspect connections and wiring regularly for damage or wear.
- Adjust trailer brakes after the first 200 miles of use and every 3,000 miles thereafter.
- Clean the brake control unit periodically to maintain optimal performance.
Warranty Information:
- Limited Lifetime Warranty:
- Covers defects in materials and workmanship under normal use.
- Excludes damage caused by misuse, improper installation, or external factors.
- Attention: For complete warranty instructions, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.