Installation Instructions for 2020-Current Kia Telluride and Hyundai Palisade

Part Numbers:

• 76420
• 84420
• CQT76420

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 3/4”, 16 mm, 19 mm, 20 mm
• 6-inch Socket Extension
• Lubricant or Soapy Water
• Wire Brush
• Exhaust Removal Pliers
• Flat Head Screwdriver
• Tape Measure
• Marker
• Utility Knife

Step-by-Step Instructions:

1. Lower Spare Tire:

   • Open the rear hatch to access the spare tire winch.
   • Using a 20 mm socket, lower the spare tire and set it aside for later.

2. Remove Exterior Trim Panel:

   • On the driver's side, use a flat head screwdriver to remove three push rivets.
   • Carefully pull the trim panel off and set it aside for later reinstallation.

3. Trim Fascia:

   • Using a tape measure, marker, and utility knife, measure, mark, and trim the lower fascia as required.

4. Lower Exhaust:

   • Remove the rear and side hangers while supporting the exhaust to avoid damage.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

5. Install Hitch A:

   • Raise the hitch into position and install fasteners:
     • Driver's Side: Insert items 1 and 2 and tighten using a 3/4" socket.
     • Passenger's Side: Insert items 4 and 5 and tighten using a 19 mm socket.
   • Fasteners should pass through both the hitch brackets and the vehicle frame for support.

6. Install Hitch B:

   • Using a 16 mm socket, insert items 7 and 8 through the hitch bracket into the vehicle frame weld nuts.
   • Hand-tighten initially.
   • Clean debris or corrosion from existing weld nuts in the frame using a wire brush.
   • Install remaining items 2, 3, and 6 onto matching bolts.

7. Torque Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 ft-lbs (54 N*m).
   • Tighten 1/2 GR5 fasteners to 75 ft-lbs (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 ft-lbs (92 N*m).

8. Reinstall Components:

   • Reinstall the exhaust, trim panel, and spare tire.
   • Push the spare tire forward while raising it to provide additional clearance for the hitch.

Hardware List:

• (2) Hex Bolt 1/2"-13 x 4.50 GR5
• (5) Conical Washer 1/2"
• (2) Hex Nut 1/2"-13
• (1) Bolt M12 x 1.75 x 120 CL8.8
• (1) Flat Washer 1/2" Hardened
• (1) Hex Nut M12 x 1.75 CL8
• (4) Bolt M10 x 1.25 x 30 CL10.9
• (4) Conical Washer 7/16"

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch periodically to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• Observe all safety precautions when working under the vehicle.

Specifications:

• Weight Carrying Capacity: 5,000 lbs (2,270 kg) trailer weight, 500 lbs (227 kg) tongue weight.
• Weight Distributing Capacity: 6,000 lbs (2,721 kg) trailer weight, 750 lbs (340 kg) tongue weight.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Installation Instructions for 2020-Current Kia Telluride and Hyundai Palisade

Part Numbers:

• 76420
• 84420
• CQT76420

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 3/4”, 16 mm, 19 mm, 20 mm
• 6-inch Socket Extension
• Lubricant or Soapy Water
• Wire Brush
• Exhaust Removal Pliers
• Flat Head Screwdriver
• Tape Measure
• Marker
• Utility Knife

Step-by-Step Instructions:

1. Lower Spare Tire:

   • Open the rear hatch to access the spare tire winch.
   • Using a 20 mm socket, lower the spare tire and set it aside for later.

2. Remove Exterior Trim Panel:

   • On the driver's side, use a flat head screwdriver to remove three push rivets.
   • Carefully pull the trim panel off and set it aside for later reinstallation.

3. Trim Fascia:

   • Using a tape measure, marker, and utility knife, measure, mark, and trim the lower fascia as required.

4. Lower Exhaust:

   • Remove the rear and side hangers while supporting the exhaust to avoid damage.
   • Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

5. Install Hitch A:

   • Raise the hitch into position and install fasteners:
     • Driver's Side: Insert items 1 and 2 and tighten using a 3/4" socket.
     • Passenger's Side: Insert items 4 and 5 and tighten using a 19 mm socket.
   • Fasteners should pass through both the hitch brackets and the vehicle frame for support.

6. Install Hitch B:

   • Using a 16 mm socket, insert items 7 and 8 through the hitch bracket into the vehicle frame weld nuts.
   • Hand-tighten initially.
   • Clean debris or corrosion from existing weld nuts in the frame using a wire brush.
   • Install remaining items 2, 3, and 6 onto matching bolts.

7. Torque Fasteners:

   • Tighten M10 CL10.9 fasteners to 40 ft-lbs (54 N*m).
   • Tighten 1/2 GR5 fasteners to 75 ft-lbs (102 N*m).
   • Tighten M12 GR8.8 fasteners to 68 ft-lbs (92 N*m).

8. Reinstall Components:

   • Reinstall the exhaust, trim panel, and spare tire.
   • Push the spare tire forward while raising it to provide additional clearance for the hitch.

Hardware List:

• (2) Hex Bolt 1/2"-13 x 4.50 GR5
• (5) Conical Washer 1/2"
• (2) Hex Nut 1/2"-13
• (1) Bolt M12 x 1.75 x 120 CL8.8
• (1) Flat Washer 1/2" Hardened
• (1) Hex Nut M12 x 1.75 CL8
• (4) Bolt M10 x 1.25 x 30 CL10.9
• (4) Conical Washer 7/16"

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch periodically to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• Observe all safety precautions when working under the vehicle.

Specifications:

• Weight Carrying Capacity: 5,000 lbs (2,270 kg) trailer weight, 500 lbs (227 kg) tongue weight.
• Weight Distributing Capacity: 6,000 lbs (2,721 kg) trailer weight, 750 lbs (340 kg) tongue weight.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Kia Telluride, Kia Carnival, Kia Sorento, Hyundai Palisade, Hyundai Santa Fe, Hyundai Tucson, and Hyundai Santa Cruz

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Installation Instructions for T-One® T-Connector for Various Vehicles

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.