Product Details
- Brand: Draw-Tite
- Model: 5100 3040-7
- Includes: Activator Timed Brake Controller 1 to 2 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
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Trailer Brake Control for 10-20 Lexus GX460 Trailer Brake Control w/ Plug Play Wiring Adapter Draw-Tite Activator Electric Trailer Brakes Module Box Controller 1-2 Axle Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number 304000
Tools Required:
- Drill with 3/32” Bit (if needed)
- Phillips Head Screwdriver
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness
- Locate the electric brake control harness:
- Underneath and left of the steering column, taped to another harness near the emergency brake pedal.
- The harness features a 5-pin connector matching the adapter plug.
Step 2: Secure the Ground Wire
- Find a suitable grounding point near the harness, such as:
- An existing ground stud, or
- If necessary, drill a 3/32” hole into a metal surface.
- Use the provided eyelet and screw to secure the white ground wire to the grounding point.
- CAUTION: Do not drill into the vehicle floor or bed.
- Clean dirt, rust, or rustproofing from the area before securing.
Step 3: Connect the Adapter
- Plug the brake control adapter into the 5-pin connector of the vehicle’s electric brake control harness.
- Follow the brake control manufacturer’s installation instructions to:
- Wire the adapter to the brake controller, and
- Mount the brake controller securely as instructed.
Final Step: Test the Installation
- Follow the test procedures provided by the brake controller manufacturer to confirm proper operation.
Warnings:
- Circuit Overload Can Cause Fires:
- DO NOT exceed the lower of:
- Vehicle towing capacity specified by the manufacturer, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- DO NOT exceed the lower of:
- Read and follow the vehicle’s owner’s manual and the brake control instructions.
Safety Notes:
- Always wear safety glasses during installation.
- Periodically inspect all wiring and connections for signs of damage or wear.
- Ensure wires are routed away from:
- Sharp edges
- Moving components
- Hot surfaces
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number 304000
Tools Required:
- Drill with 3/32” Bit (if needed)
- Phillips Head Screwdriver
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness
- Locate the electric brake control harness:
- Underneath and left of the steering column, taped to another harness near the emergency brake pedal.
- The harness features a 5-pin connector matching the adapter plug.
Step 2: Secure the Ground Wire
- Find a suitable grounding point near the harness, such as:
- An existing ground stud, or
- If necessary, drill a 3/32” hole into a metal surface.
- Use the provided eyelet and screw to secure the white ground wire to the grounding point.
- CAUTION: Do not drill into the vehicle floor or bed.
- Clean dirt, rust, or rustproofing from the area before securing.
Step 3: Connect the Adapter
- Plug the brake control adapter into the 5-pin connector of the vehicle’s electric brake control harness.
- Follow the brake control manufacturer’s installation instructions to:
- Wire the adapter to the brake controller, and
- Mount the brake controller securely as instructed.
Final Step: Test the Installation
- Follow the test procedures provided by the brake controller manufacturer to confirm proper operation.
Warnings:
- Circuit Overload Can Cause Fires:
- DO NOT exceed the lower of:
- Vehicle towing capacity specified by the manufacturer, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- DO NOT exceed the lower of:
- Read and follow the vehicle’s owner’s manual and the brake control instructions.
Safety Notes:
- Always wear safety glasses during installation.
- Periodically inspect all wiring and connections for signs of damage or wear.
- Ensure wires are routed away from:
- Sharp edges
- Moving components
- Hot surfaces
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Electronic Trailer Brake Control (2 & 4 Brake Systems)
Product Information:
- Part Number: N5100
Tools Required:
- Screwdriver
- Drill with 1/8" drill bit
- Wire Cutter/Stripper
- Wire Crimping Tool
- Circuit Tester (Probe Type)
Package Contents:
- Brake Control Unit
- Mounting Bracket
- Mounting Screws (#6 x 3/8") (Qty: 4)
- Wire Tap Connector
Mounting Instructions:
-
Select Mounting Location:
- Ensure the location is solid and within easy reach of the driver.
- Confirm that nothing is behind the panel before drilling.
-
Drill Holes for the Mounting Bracket:
- Use the mounting bracket slots as a template to mark holes.
- Drill two (2) holes using a 1/8" drill bit.
-
Secure the Bracket:
- Attach the bracket to the mounting location with self-tapping screws provided.
-
Install the Brake Control Unit:
- Slide the Brake Control into the bracket.
- Secure the Brake Control with the remaining screws.
Wiring Instructions:
-
Black Wire (Battery +):
- Connect to the positive terminal of the battery via a 20A auto-reset circuit breaker.
-
White Wire (Ground -):
- Connect to a clean, bare metal ground on the vehicle chassis.
-
Red Wire (Stoplight Switch):
- Connect to the cold side of the stoplight switch (active only when the brake pedal is pressed).
-
Blue Wire (Trailer Brake Wire):
- Connect to the trailer brake wire at the 7-way trailer connector.
Brake Control Setup:
-
Adjust Output Control:
- Turn the Output Control (top-left knob) to the lowest setting (full right).
-
Initial Test:
- Drive forward slowly and apply the brakes.
- Gradually adjust the Output Control to the left until firm trailer braking is felt.
-
Adjust Sync Control:
- Turn the Sync Control (left knob) forward for more aggressive braking.
- Test drive and fine-tune until braking is smooth and consistent.
Controls Overview:
-
Output Control:
- Adjusts the maximum power delivered to the trailer brakes.
-
Sync Control:
- Adjusts the time delay for applying trailer brakes after the pedal is pressed.
-
Manual Control:
- Applies the trailer brakes independently without engaging the vehicle brakes.
-
Output Indicator:
- A red indicator light on the control unit confirms operation:
- Glows dimly at low braking force.
- Increases in brightness with stronger braking force.
- A red indicator light on the control unit confirms operation:
Troubleshooting Guide:
Issue | Cause | Solution |
---|---|---|
No trailer brakes | Faulty power or wiring | Verify black and white wire connections. |
Brakes too weak | Low Output Control setting | Increase Output Control. |
Brakes lock up | Output Control too high | Reduce Output Control. |
Delayed braking | Sync Control too low | Adjust Sync to a more aggressive setting. |
Braking inconsistent | Poor ground connection | Verify White Wire connection to ground. |
Manual Control works but pedal doesn't | Faulty stoplight wire connection | Verify Red Wire connection at the stoplight switch. |
Safety Notes:
- Periodically inspect the brake control and all wiring for wear or damage.
- Ensure the control is grounded properly to avoid intermittent operation.
- Do not reverse the Black (Battery +) and White (Ground -) wires, as this can damage the unit.
Additional Assistance:
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warning: Adjust the Output and Sync Controls for smooth braking. Excessive braking force can result in loss of vehicle control.