Trailer Brake Control for 94‑97 Ford F‑250 F‑350 w/ Plug Play Wiring Adapter Tekonsha Voyager Eletric Trailer Brakes Module Box Controller
Model: 9030 3035-7Brake Control Unit
Mounting hardware and bracket
Vehicle specific Plug and Play Wiring Adapter
Fits The Following Vehicles
1994 - 1996 Ford, F-250, All Styles
1997 Ford, F-250, Heavy Duty
1997 - 1999 Ford, F-250, Styleside
1994 - 1996 Ford, F-350, All Styles
1997 Ford, F-350, Heavy Duty
The Voyager® incorporates patented braking sensor by Tekonsha and is the best value you will find for smooth and secure trailer braking. It is compact size and features, like a bicolored LED brake monitor (to assure a complete connection to trailer brakes and give an indication of relative braking power being applied) make the Voyager® extremely versatile. Voyager® minimizes interference with tow vehicle electrical systems, uses a four wire hook up, has a broad setting range and is compatible with most any vehicle.
Brake Control Specs:
| Part Number | 9030 |
| Brand | Tekonsha |
| Type | Proportional |
| Axles | 1 to 4 axle trailers |
| Warranty | 5 Year Limited |
| Features: | Broad control range makes setting quick and easy. As braking power is applied, the LED changes color gradually from green, completed circuit, to red, to indicate relative braking power. Advanced electronics minimize false braking for smoother ride. Electric trailer brake control for up to 4 braking axles. Plug-N-Play feature allows quick and easy connection. 5 year limited warranty. |
| Installation Instructions |  |
2-Plug Wiring Asapter Specs:
| Part Number | 3035 |
| Brand | Tekonsha |
| Warranty | 1 Year |
| Installation Instructions | |
Thank you for choosing Tekonsha the most powerful manufacturer of electric trailer brake control systems. Manufactured by the same people that brought you Reese, Draw-Tite and Hidden Hitch all of our products come with standard lifetime warranty and support. Our brake controls easily install on your Car Truck Van and SUV. For custom applications on Ford F150 F250 F350 E Series Van Expedition Toyota Tundra Tacoma Chevy Silverado Tahoe GMC Sierra Nissan Titan Frontier please choose one of our 2-Plug wiring adapters recommended below. These adapters will simply plug into the back of the brake control and the other end plugs into a matching plug on your truck. There is no splicing or worry involved, a very easy process. We have adapters for other vehicles as well. The brake control itself always comes with a 1-plug adapter out of the box, which you can splice into any vehicle. Getting a 2plug adapter will only easy your installation and avoid any sort of splicing. All parts in our store are sold at a discount. If you have any questions please do not hesitate to give us a call at 702-374-8999. We will match or beat anyones price.
Partial list of fitment years: 94 95 96 97 98 99 1994 1995 1996 1997 1998 1999
$99 99 $148.11 32% OFF
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Product Details
- Brand: Tekonsha
- Model: 9030 3035-7
- Includes: Voyager Proportional Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
Brake Control Unit
Mounting hardware and bracket
Vehicle specific Plug and Play Wiring Adapter
Fits The Following Vehicles
1994 - 1996 Ford, F-250, All Styles
1997 Ford, F-250, Heavy Duty
1997 - 1999 Ford, F-250, Styleside
1994 - 1996 Ford, F-350, All Styles
1997 Ford, F-350, Heavy Duty
The Voyager® incorporates patented braking sensor by Tekonsha and is the best value you will find for smooth and secure trailer braking. It is compact size and features, like a bicolored LED brake monitor (to assure a complete connection to trailer brakes and give an indication of relative braking power being applied) make the Voyager® extremely versatile. Voyager® minimizes interference with tow vehicle electrical systems, uses a four wire hook up, has a broad setting range and is compatible with most any vehicle.
Brake Control Specs:
| Part Number | 9030 |
| Brand | Tekonsha |
| Type | Proportional |
| Axles | 1 to 4 axle trailers |
| Warranty | 5 Year Limited |
| Features: | Broad control range makes setting quick and easy. As braking power is applied, the LED changes color gradually from green, completed circuit, to red, to indicate relative braking power. Advanced electronics minimize false braking for smoother ride. Electric trailer brake control for up to 4 braking axles. Plug-N-Play feature allows quick and easy connection. 5 year limited warranty. |
| Installation Instructions | |
2-Plug Wiring Asapter Specs:
| Part Number | 3035 |
| Brand | Tekonsha |
| Warranty | 1 Year |
| Installation Instructions | |
Thank you for choosing Tekonsha the most powerful manufacturer of electric trailer brake control systems. Manufactured by the same people that brought you Reese, Draw-Tite and Hidden Hitch all of our products come with standard lifetime warranty and support. Our brake controls easily install on your Car Truck Van and SUV. For custom applications on Ford F150 F250 F350 E Series Van Expedition Toyota Tundra Tacoma Chevy Silverado Tahoe GMC Sierra Nissan Titan Frontier please choose one of our 2-Plug wiring adapters recommended below. These adapters will simply plug into the back of the brake control and the other end plugs into a matching plug on your truck. There is no splicing or worry involved, a very easy process. We have adapters for other vehicles as well. The brake control itself always comes with a 1-plug adapter out of the box, which you can splice into any vehicle. Getting a 2plug adapter will only easy your installation and avoid any sort of splicing. All parts in our store are sold at a discount. If you have any questions please do not hesitate to give us a call at 702-374-8999. We will match or beat anyones price.
Partial list of fitment years: 94 95 96 97 98 99 1994 1995 1996 1997 1998 1999
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Trailer Brake Control for 94-97 Ford F-250 F-350 w/ Plug Play Wiring Adapter Tekonsha Voyager Eletric Trailer Brakes Module Box Controller Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 303500
Tools Required:
- Test Light
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness
- Locate the electric brake control harness under the dashboard:
- Near the center console on most vehicles.
- For Ford Full-Size Vans: Underneath and to the left of the steering column.
- For Ford Explorer/Mercury Mountaineer:
- Behind the glove box on the passenger side, or
- Underneath and to the left of the steering column, taped to another harness near the emergency brake pedal.
- Identify the 6-pin connector that matches the adapter’s plug.
Step 2: Verify Battery Power
- Use a test light to probe the connector and verify that battery power is supplied.
- Alternatively, follow the wires from the connector to ensure they are not disconnected behind the instrument panel.
If battery power is present:
- Proceed to Step 4.
If no battery power is present:
- Follow Step 3 to add power.
Step 3: Add Power to the Connector
- Use an electric brake control wiring kit to route the required wires as follows:
- Cut the battery feed wire at the vehicle connector, leaving enough wire to splice.
- Use the supplied butt connector to connect the wiring kit’s battery feed wire to the vehicle harness.
- Cut the trailer brake wire at the vehicle connector, leaving enough wire to splice.
- Connect the wiring kit’s trailer brake wire using the supplied butt connector.
Step 4: Connect the Adapter
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions to wire and mount the brake controller unit.
Step 5: Test the Installation
- Complete the installation as instructed by the brake control manufacturer.
- Perform all test procedures to verify proper operation of the trailer brake system.
Warnings:
- Overloading the Circuit May Cause Fires:
- DO NOT exceed the lower of the following:
- The vehicle manufacturer’s towing rating, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- DO NOT exceed the lower of the following:
- Always read and follow the vehicle owner’s manual and the brake controller installation instructions.
Wiring Overview:
- Battery Feed (Fused): Supplies power to the brake controller.
- Ground: Ensures proper grounding for the brake controller system.
- Stop Lamp Switch (Input): Provides a braking signal to the brake controller.
- Trailer Brake Controller (Output): Sends braking signals to the trailer brakes.
Safety Notes:
- Verify all wiring connections are secure and routed away from:
- Sharp edges
- Hot surfaces
- Moving parts
- Inspect the adapter and wiring periodically for wear or damage.
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 303500
Tools Required:
- Test Light
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness
- Locate the electric brake control harness under the dashboard:
- Near the center console on most vehicles.
- For Ford Full-Size Vans: Underneath and to the left of the steering column.
- For Ford Explorer/Mercury Mountaineer:
- Behind the glove box on the passenger side, or
- Underneath and to the left of the steering column, taped to another harness near the emergency brake pedal.
- Identify the 6-pin connector that matches the adapter’s plug.
Step 2: Verify Battery Power
- Use a test light to probe the connector and verify that battery power is supplied.
- Alternatively, follow the wires from the connector to ensure they are not disconnected behind the instrument panel.
If battery power is present:
- Proceed to Step 4.
If no battery power is present:
- Follow Step 3 to add power.
Step 3: Add Power to the Connector
- Use an electric brake control wiring kit to route the required wires as follows:
- Cut the battery feed wire at the vehicle connector, leaving enough wire to splice.
- Use the supplied butt connector to connect the wiring kit’s battery feed wire to the vehicle harness.
- Cut the trailer brake wire at the vehicle connector, leaving enough wire to splice.
- Connect the wiring kit’s trailer brake wire using the supplied butt connector.
Step 4: Connect the Adapter
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions to wire and mount the brake controller unit.
Step 5: Test the Installation
- Complete the installation as instructed by the brake control manufacturer.
- Perform all test procedures to verify proper operation of the trailer brake system.
Warnings:
- Overloading the Circuit May Cause Fires:
- DO NOT exceed the lower of the following:
- The vehicle manufacturer’s towing rating, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- DO NOT exceed the lower of the following:
- Always read and follow the vehicle owner’s manual and the brake controller installation instructions.
Wiring Overview:
- Battery Feed (Fused): Supplies power to the brake controller.
- Ground: Ensures proper grounding for the brake controller system.
- Stop Lamp Switch (Input): Provides a braking signal to the brake controller.
- Trailer Brake Controller (Output): Sends braking signals to the trailer brakes.
Safety Notes:
- Verify all wiring connections are secure and routed away from:
- Sharp edges
- Hot surfaces
- Moving parts
- Inspect the adapter and wiring periodically for wear or damage.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation and Operation Instructions for Voyager Electronic Brake Control
Specifications:
- Compatible with 2, 4, 6, and 8 brake applications.
- Uses an inertial sensor for proportional braking.
Tools Required:
- Drill with a 1/8” bit.
-
6 x 3/8” screws.
- Screwdriver or wrench.
Safety Notes:
- Avoid mounting or operating RF-generating devices (e.g., cell phones, two-way radios) closer than 12 inches to the brake control.
- Reversing the connection to a breakaway battery will damage the brake control.
- Disconnect the trailer plug before testing a breakaway switch to prevent damage.
- The level adjustment is critical for proper braking response.
- Always adhere to the vehicle's Gross Combined Weight Rating (GCWR).
- This unit is designed for electric trailer brakes only.
Hardware List:
- Voyager brake control unit.
- Mounting bracket.
- Screws for mounting.
Installation Instructions:
Mounting the Brake Control:
- Select a Mounting Location:
- Ensure a flat, solid surface between -20° nose down and 70° nose up.
- Avoid any area with potential interference or unstable mounting.
- Attach the Mounting Bracket:
- Use the provided #6 x 3/8” screws to securely mount the bracket.
- Avoid over-tightening or using longer screws to prevent damage.
- Install the Brake Control:
- Attach the control to the bracket and adjust its position.
- Tighten the screws snugly to secure the unit.
Leveling the Sensor:
- Connect the trailer to the tow vehicle. The bi-colored light should glow green.
- Turn the Power Knob to maximum (clockwise).
- Press and hold the brake pedal.
- Adjust the Level Knob:
- Turn it counter-clockwise until the light changes from green to red.
- Slowly turn it clockwise until an orange light is visible.
- Light Settings:
- Dim orange: Normal setting.
- Bright orange: Aggressive braking.
- Dim red: More aggressive braking.
Adjusting Power to Trailer Brakes:
- Connect the trailer to the tow vehicle.
- Turn the Power Knob to the 12 o’clock position.
- Drive at 25 mph on a dry, level surface.
- Apply the Manual Slide Knob:
- If trailer brakes lock up, decrease power (turn counter-clockwise).
- If braking is insufficient, increase power (turn clockwise).
- Repeat until the braking is smooth and sufficient without wheel lock-up.
Fine-Tuning:
- Make several slow stops to assess braking response.
- If brakes grab too much, reduce aggressiveness by turning the Level Knob clockwise.
- If braking is delayed, increase aggressiveness by turning the Level Knob counter-clockwise.
Maintenance:
- Regularly inspect connections and ensure wires are secure.
- Adjust brakes after the first 200 miles of use and every 3,000 miles thereafter.
- Keep the unit clean and free from debris.
Troubleshooting Guide:
| Issue | Probable Cause | Solution |
|---|---|---|
| No green light when connected. | Corrosion or loose ground/power wires. | Inspect and clean connections. |
| No red light with manual knob. | Low power or short on brake wire. | Increase power or inspect wiring. |
| Brakes lock up. | Power set too high. | Reduce the power setting. |
| Delayed braking. | Improper sensor leveling. | Re-level the sensor. |
Warranty Information:
- Limited Warranty:
- Covers defects in materials and workmanship.
- Excludes damage caused by improper installation, misuse, or external factors.
- Attention: This is a summary of the installation procedure. For complete installation instructions, including detailed diagrams and additional information, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
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