Product Details
- Brand: Draw-Tite
- Model: 5100 3020-2
- Includes: Activator Timed Brake Controller 1 to 2 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
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Trailer Brake Control for 95-09 Dodge RAM 1500 2500 3500 w/ Plug Play Wiring Adapter Draw-Tite Activator Eletric Trailer Brakes Module Box Controller Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 302000
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness Connector
- The electric brake control harness connector is located:
- Underneath the dashboard
- To the left of the steering column, near the emergency brake pedal.
- It is typically taped to another harness and will feature a 4-pin connector that matches the adapter’s connector.
Step 2: Connect the Adapter
- Plug the brake control adapter into the 4-pin connector on the vehicle’s brake control harness.
- Connect the opposite end of the adapter to the brake controller.
- Follow the brake control manufacturer’s installation instructions for wiring and mounting the unit.
CAUTION:
Plug the adapter into the brake controller before attaching it to the vehicle connector.
Step 3: Complete Installation and Testing
- Mount the brake controller as per the manufacturer’s instructions.
- Perform all test procedures recommended by the brake controller manufacturer to verify proper operation.
Safety Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Follow the lower of the towing manufacturer’s rating or the above maximum.
- Always refer to the vehicle owner’s manual and the brake controller instructions for proper installation and operation.
Wiring Overview:
- Stop Lamp Switch to Brake Controller (Input): Provides braking signal to the brake controller.
- Fused Battery Feed: Supplies power to the brake controller.
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Ground: Connects the brake controller to vehicle ground.
Final Notes:
- Periodically check all connections to ensure they remain secure and free of corrosion.
- Avoid exceeding the electrical limits specified for the towing system.
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 302000
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness Connector
- The electric brake control harness connector is located:
- Underneath the dashboard
- To the left of the steering column, near the emergency brake pedal.
- It is typically taped to another harness and will feature a 4-pin connector that matches the adapter’s connector.
Step 2: Connect the Adapter
- Plug the brake control adapter into the 4-pin connector on the vehicle’s brake control harness.
- Connect the opposite end of the adapter to the brake controller.
- Follow the brake control manufacturer’s installation instructions for wiring and mounting the unit.
CAUTION:
Plug the adapter into the brake controller before attaching it to the vehicle connector.
Step 3: Complete Installation and Testing
- Mount the brake controller as per the manufacturer’s instructions.
- Perform all test procedures recommended by the brake controller manufacturer to verify proper operation.
Safety Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Follow the lower of the towing manufacturer’s rating or the above maximum.
- Always refer to the vehicle owner’s manual and the brake controller instructions for proper installation and operation.
Wiring Overview:
- Stop Lamp Switch to Brake Controller (Input): Provides braking signal to the brake controller.
- Fused Battery Feed: Supplies power to the brake controller.
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Ground: Connects the brake controller to vehicle ground.
Final Notes:
- Periodically check all connections to ensure they remain secure and free of corrosion.
- Avoid exceeding the electrical limits specified for the towing system.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Electronic Trailer Brake Control (2 & 4 Brake Systems)
Product Information:
- Part Number: N5100
Tools Required:
- Screwdriver
- Drill with 1/8" drill bit
- Wire Cutter/Stripper
- Wire Crimping Tool
- Circuit Tester (Probe Type)
Package Contents:
- Brake Control Unit
- Mounting Bracket
- Mounting Screws (#6 x 3/8") (Qty: 4)
- Wire Tap Connector
Mounting Instructions:
-
Select Mounting Location:
- Ensure the location is solid and within easy reach of the driver.
- Confirm that nothing is behind the panel before drilling.
-
Drill Holes for the Mounting Bracket:
- Use the mounting bracket slots as a template to mark holes.
- Drill two (2) holes using a 1/8" drill bit.
-
Secure the Bracket:
- Attach the bracket to the mounting location with self-tapping screws provided.
-
Install the Brake Control Unit:
- Slide the Brake Control into the bracket.
- Secure the Brake Control with the remaining screws.
Wiring Instructions:
-
Black Wire (Battery +):
- Connect to the positive terminal of the battery via a 20A auto-reset circuit breaker.
-
White Wire (Ground -):
- Connect to a clean, bare metal ground on the vehicle chassis.
-
Red Wire (Stoplight Switch):
- Connect to the cold side of the stoplight switch (active only when the brake pedal is pressed).
-
Blue Wire (Trailer Brake Wire):
- Connect to the trailer brake wire at the 7-way trailer connector.
Brake Control Setup:
-
Adjust Output Control:
- Turn the Output Control (top-left knob) to the lowest setting (full right).
-
Initial Test:
- Drive forward slowly and apply the brakes.
- Gradually adjust the Output Control to the left until firm trailer braking is felt.
-
Adjust Sync Control:
- Turn the Sync Control (left knob) forward for more aggressive braking.
- Test drive and fine-tune until braking is smooth and consistent.
Controls Overview:
-
Output Control:
- Adjusts the maximum power delivered to the trailer brakes.
-
Sync Control:
- Adjusts the time delay for applying trailer brakes after the pedal is pressed.
-
Manual Control:
- Applies the trailer brakes independently without engaging the vehicle brakes.
-
Output Indicator:
- A red indicator light on the control unit confirms operation:
- Glows dimly at low braking force.
- Increases in brightness with stronger braking force.
- A red indicator light on the control unit confirms operation:
Troubleshooting Guide:
Issue | Cause | Solution |
---|---|---|
No trailer brakes | Faulty power or wiring | Verify black and white wire connections. |
Brakes too weak | Low Output Control setting | Increase Output Control. |
Brakes lock up | Output Control too high | Reduce Output Control. |
Delayed braking | Sync Control too low | Adjust Sync to a more aggressive setting. |
Braking inconsistent | Poor ground connection | Verify White Wire connection to ground. |
Manual Control works but pedal doesn't | Faulty stoplight wire connection | Verify Red Wire connection at the stoplight switch. |
Safety Notes:
- Periodically inspect the brake control and all wiring for wear or damage.
- Ensure the control is grounded properly to avoid intermittent operation.
- Do not reverse the Black (Battery +) and White (Ground -) wires, as this can damage the unit.
Additional Assistance:
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warning: Adjust the Output and Sync Controls for smooth braking. Excessive braking force can result in loss of vehicle control.