Installation Instructions for 2020-Current Subaru Outback Wagon and Legacy Sedan

Part Numbers:

• 76332
• 84332
• CQT76332

Installation Time:

• Approximately 40 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 11/16”, 10 mm
• Socket Extension
• Exhaust Removal Pliers
• Tin Snips
• Tape Measure
• Marker
• Flat Head Screwdriver
• Ratchet Strap or Bungee Cord
• Soapy Water

Step-by-Step Instructions:

1. Lower Muffler:

   • Use an exhaust hanger removal tool to lower the muffler by removing two (2) rubber hangers from the muffler and one (1) rubber hanger near the rear differential.
   • Spray lubricant to ease removal.
   • For dual exhaust systems, repeat on both sides.
   • Support the exhaust system using a ratchet strap or bungee cord.

2. Remove Heat Shield:

   • Use a 10 mm socket to remove four (4) bolts holding the heat shield to the vehicle.
   • Retain bolts for reinstallation.
   • For dual exhaust systems, repeat on both sides.

3. Remove Rubber Plugs:

   • Use a flat-head screwdriver to remove three (3) rubber plugs from the forward holes in the frame.

4. Trim Heat Shield:

   • Use tin snips or a hole saw to trim the heat shield to clear the rear carriage bolt and washer attachment area.

5. Install Fasteners:

   • Feed the coiled end of a pull wire through the first attachment hole and out the forward-most access hole in the frame.
   • Attach a 7/16” carriage bolt and special washer (item 3) to the pull wire and pull the fasteners into position. Repeat for both sides.
   • Using the same process, install a 7/16” carriage bolt and a 1/4” x 7/8” x 3” spacer block (item 2) through the access hole into the forward attachment hole.

6. Install Flat Washers:

   • Tape two (2) 1/2” flat washers (item 6) around the rearmost carriage bolts on the frame's bottom (one per side).

7. Install Hitch:

   • Raise the hitch into position, ensuring fasteners are not pushed back into the frame.
   • Loosely install 7/16” conical toothed washers (teeth side against hitch) and 7/16”-14 hex nuts onto the carriage bolts (four places).
   • Ensure the flat washers sit flush against the frame bottom.

8. Tighten Fasteners:

   • Tighten all 7/16-14 Gr5 fasteners to 50 Lb.-Ft. (68 N*M) using a torque wrench.

9. Reinstall Heat Shield:

   • Use the retained bolts to reinstall the heat shield(s).

10. Reattach Muffler:

    • Raise the muffler back into position and reattach all removed rubber hangers.

Hardware List:

• (4) Carriage Bolts: 7/16-14 x 1.50 Gr5
• (2) Spacer Blocks: 1/4” x 7/8” x 3” (Part No. HE-2370-000)
• (2) Special Washers: .109” x 0.88” x 2.00” (Part No. 1204)
• (4) Conical Washers: 7/16” (Part No. 01292007)
• (4) Hex Nuts: 7/16-14 Gr2
• (2) Flat Washers: 1/2”
• (4) Pull Wires: 7/16 (Part No. 5481)

Safety Notes:

• Regularly check fasteners and hitch components to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering the vehicle.
• Replace any damaged hitch or ball.
• Always wear s

Installation Instructions for Vehicle Models (2020-Present)

Part Numbers:

• 76332
• 84332
• CQT76332

Installation Time:

• Approximately 40 minutes for professional installers.

Tools Required:

• Ratchet Torque Wrench
• Safety Glasses
• Sockets: 11/16”, 10 mm
• Socket Extension
• Exhaust Removal Pliers
• Tin Snips
• Tape Measure
• Marker
• Flat Head Screwdriver
• Ratchet Strap or Bungee Cord
• Soapy Water

Step-by-Step Instructions:

1. Lower Muffler:

   • Use an exhaust hanger removal tool to lower the muffler by removing two (2) rubber hangers from the muffler and one (1) rubber hanger near the rear differential.
   • Spray lubricant to ease removal.
   • For dual exhaust systems, repeat on both sides.
   • Support the exhaust system using a ratchet strap or bungee cord.

2. Remove Heat Shield:

   • Use a 10 mm socket to remove four (4) bolts holding the heat shield to the vehicle.
   • Retain bolts for reinstallation.
   • For dual exhaust systems, repeat on both sides.

3. Remove Rubber Plugs:

   • Use a flat-head screwdriver to remove three (3) rubber plugs from the forward holes in the frame.

4. Trim Heat Shield:

   • Use tin snips or a hole saw to trim the heat shield to clear the rear carriage bolt and washer attachment area.

5. Install Fasteners:

   • Feed the coiled end of a pull wire through the first attachment hole and out the forward-most access hole in the frame.
   • Attach a 7/16” carriage bolt and special washer (item 3) to the pull wire and pull the fasteners into position. Repeat for both sides.
   • Using the same process, install a 7/16” carriage bolt and a 1/4” x 7/8” x 3” spacer block (item 2) through the access hole into the forward attachment hole.

6. Install Flat Washers:

   • Tape two (2) 1/2” flat washers (item 6) around the rearmost carriage bolts on the frame's bottom (one per side).

7. Install Hitch:

   • Raise the hitch into position, ensuring fasteners are not pushed back into the frame.
   • Loosely install 7/16” conical toothed washers (teeth side against hitch) and 7/16”-14 hex nuts onto the carriage bolts (four places).
   • Ensure the flat washers sit flush against the frame bottom.

8. Tighten Fasteners:

   • Tighten all 7/16-14 Gr5 fasteners to 50 Lb.-Ft. (68 N*M) using a torque wrench.

9. Reinstall Heat Shield:

   • Use the retained bolts to reinstall the heat shield(s).

10. Reattach Muffler:

    • Raise the muffler back into position and reattach all removed rubber hangers.

Hardware List:

• (4) Carriage Bolts: 7/16-14 x 1.50 Gr5
• (2) Spacer Blocks: 1/4” x 7/8” x 3” (Part No. HE-2370-000)
• (2) Special Washers: .109” x 0.88” x 2.00” (Part No. 1204)
• (4) Conical Washers: 7/16” (Part No. 01292007)
• (4) Hex Nuts: 7/16-14 Gr2
• (2) Flat Washers: 1/2”
• (4) Pull Wires: 7/16 (Part No. 5481)

Safety Notes:

• Regularly check fasteners and hitch components to ensure proper tightening.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering the vehicle.
• Replace any damaged hitch or ball.
• Always wear safety glasses and follow safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 6,000 lbs (2,724 kg) trailer weight, 900 lbs (409 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

• Duration: 1-year limited warranty from the date of purchase.
• Coverage: Covers defects in materials and workmanship under normal use conditions.

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Subaru (Forester, Outback, XV Crosstrek)

Part Numbers:

• 118467

Tools Required:

• Trim Panel Remover
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the vehicle’s rear tailgate.
   • Remove the cargo nets and cargo floor hatch to access the spare tire area.

2. Locate the Tow Plug Housing:

   • 2009-2013 Subaru Forester: Remove the driver’s side and center foam cargo trays to locate the tow plug housing under the driver’s side foam tray.
   • 2010-2019 Subaru Outback: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with blue tape.
   • 2014-Current Subaru Forester / XV Crosstrek: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with tape.
   • 2020-Current Subaru Outback: Temporarily remove the rear threshold plate. Locate the tow plug on the passenger side under the rear threshold plate. It is taped to the harness with tape.

3. Connect the T-Connector Harness:

   • Insert the T-Connector harness into the vehicle’s tow plug housing and lock it into place.
   • Ensure the connectors are fully inserted with the locking tabs engaged.

   Warning:

   • All connections must be complete for the T-Connector to function properly.
   • Test and verify the installation with a test light or trailer. For the initial test, reset the vehicle's electrical system by temporarily removing the key from the ignition.

4. Mount the Black Box:

   • On the driver’s side, mount the T-Connector black box using the provided double-sided tape.
   • Secure the remaining T-Connector harness with the provided cable ties, avoiding areas that could cut or pinch the wire.

   Note:

   • Store the 4-flat connector in the spare tire compartment when not in use.

   Warning:

   • Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the following specifications:
     • Max. stop/turn light: 1 per side (2.1 amps)
     • Max. tail lights: (5.6 amps)

Safety Notes:

• Always follow all warnings and instructions included with the product before beginning installation.
• Wear safety glasses and use all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Installation Instructions for T-Connector Adapter for Subaru (Forester, Outback, XV Crosstrek)

Part Numbers:

• 118467

Tools Required:

• Trim Panel Remover
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the vehicle’s rear tailgate.
   • Remove the cargo nets and cargo floor hatch to access the spare tire area.

2. Locate the Tow Plug Housing:

   • 2009-2013 Subaru Forester: Remove the driver’s side and center foam cargo trays to locate the tow plug housing under the driver’s side foam tray.
   • 2010-2019 Subaru Outback: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with blue tape.
   • 2014-Current Subaru Forester / XV Crosstrek: Locate the tow plug housing behind the driver’s side trim panel. It is taped to the wire harness with tape.
   • 2020-Current Subaru Outback: Temporarily remove the rear threshold plate. Locate the tow plug on the passenger side under the rear threshold plate. It is taped to the harness with tape.

3. Connect the T-Connector Harness:

   • Insert the T-Connector harness into the vehicle’s tow plug housing and lock it into place.
   • Ensure the connectors are fully inserted with the locking tabs engaged.

   Warning:

   • All connections must be complete for the T-Connector to function properly.
   • Test and verify the installation with a test light or trailer. For the initial test, reset the vehicle's electrical system by temporarily removing the key from the ignition.

4. Mount the Black Box:

   • On the driver’s side, mount the T-Connector black box using the provided double-sided tape.
   • Secure the remaining T-Connector harness with the provided cable ties, avoiding areas that could cut or pinch the wire.

   Note:

   • Store the 4-flat connector in the spare tire compartment when not in use.

   Warning:

   • Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the following specifications:
     • Max. stop/turn light: 1 per side (2.1 amps)
     • Max. tail lights: (5.6 amps)

Safety Notes:

• Always follow all warnings and instructions included with the product before beginning installation.
• Wear safety glasses and use all safety precautions during installation.

Manufacturer Notes:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Warranty Information:

• This product is covered by a warranty for X years from the date of purchase. The warranty covers defects in materials and workmanship under normal use.
• For complete warranty instructions, please download the full installation PDF.

For Technical Support: For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

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Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.