Product Details
- Brand: Reese
- Model: 77205 3592 118483 63810 63820 580407 2211
- Includes: Class 1 Trailer Tow Hitch, T-One T-Connector Custom Harness, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball, Trailer Tow Hitch Ball, Trailer Tow Hitch Lock, Trailer Tow Hitch Tube Cover
Compatibility Chart
Description
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Reese Trailer Tow Hitch For 09-13 Mazda 6 4 Dr. Sedan Deluxe Package Wiring 2" and 1-7/8" Ball and Lock Install Notes
Installation Instructions for Mazda 6
Part Numbers:
- 77205
- 60222
- 24832
Wiring Access Location:
- PC3, PC4
Tools Required:
- Wrenches: 11/16”
- Hole Saw: 1-1/8”
- Fish Wire (Provided)
Specifications:
- Max Gross Trailer Weight: 2,000 lb. (908 kg)
- Max Tongue Weight: 200 lb. (90.8 kg)
- Note: Do not exceed towing vehicle manufacturer’s rating.
Step-by-Step Instructions:
-
Raise Vehicle:
- Use ramps or a hoist to safely raise the vehicle.
-
Lower Exhaust System:
- Remove the rubber isolators at the muffler(s) and one isolator near the rear suspension.
- Support the exhaust to prevent damage.
-
Remove Fascia Fasteners (for 6-cylinder models):
- If equipped with rear fascia exhaust trim, remove the two black plastic fasteners near the center of the rear panel to allow the fascia to be gently pulled back.
-
Position and Mark Hitch:
- Raise the hitch into position and temporarily install fasteners in the rear panel to locate the hitch.
- Mark the forward-most hole on the frame.
-
Drill Access Hole:
- Lower the hitch and drill a 1-1/8” access hole in the frame at the marked location.
- Paint all bare metal to prevent corrosion.
-
Install Fasteners:
- Fishwire the frame rail fasteners (carriage bolts and blocks) into place through the access hole.
- Leave the fish wires attached.
-
Raise Hitch:
- Lift the hitch into position, routing the fish wires through the hitch mounting holes.
- Carefully remove the fish wires, install the remaining fasteners, and tighten to specifications.
-
Reattach Exhaust:
- Raise the exhaust back into position and reconnect the rubber isolators.
-
Reinstall Fascia Fasteners (if removed):
- Reinstall the black plastic fascia fasteners removed in Step 3.
Hardware List:
- (4) Carriage Bolts: 7/16”-14 x 1-1/4” GR5
- (2) Hex Head Bolts: 7/16”-14 x 1-1/2” GR5
- (4) Blocks: 1” x 2” x 3/16”
- (6) Conical Washers: 7/16”
- (2) Flat Washers: 7/16”
- (6) Hex Nuts: 7/16”-14
Safety Notes:
- Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
- Plug any holes in the trunk pan or other body panels if the hitch is removed to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always observe safety precautions and wear eye protection when working beneath the vehicle.
- Do not use a torch to cut access or attachment holes.
Drawbar:
- Drawbar Kit: 3592
- Important: The drawbar must be used in the rise position only.
Compliance:
- This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.
Additional Notes:
- Tighten all 7/16” fasteners to 50 Lb.-Ft. (68 N*M).
- Check the hitch frequently to ensure all fasteners remain tight.
Installation Instructions
Part Numbers:
- 77205
- 60222
- 24832
Wiring Access Location:
- PC3, PC4
Tools Required:
- Wrenches: 11/16”
- Hole Saw: 1-1/8”
- Fish Wire (Provided)
Specifications:
- Max Gross Trailer Weight: 2,000 lb. (908 kg)
- Max Tongue Weight: 200 lb. (90.8 kg)
- Note: Do not exceed towing vehicle manufacturer’s rating.
Step-by-Step Instructions:
-
Raise Vehicle:
- Use ramps or a hoist to safely raise the vehicle.
-
Lower Exhaust System:
- Remove the rubber isolators at the muffler(s) and one isolator near the rear suspension.
- Support the exhaust to prevent damage.
-
Remove Fascia Fasteners (for 6-cylinder models):
- If equipped with rear fascia exhaust trim, remove the two black plastic fasteners near the center of the rear panel to allow the fascia to be gently pulled back.
-
Position and Mark Hitch:
- Raise the hitch into position and temporarily install fasteners in the rear panel to locate the hitch.
- Mark the forward-most hole on the frame.
-
Drill Access Hole:
- Lower the hitch and drill a 1-1/8” access hole in the frame at the marked location.
- Paint all bare metal to prevent corrosion.
-
Install Fasteners:
- Fishwire the frame rail fasteners (carriage bolts and blocks) into place through the access hole.
- Leave the fish wires attached.
-
Raise Hitch:
- Lift the hitch into position, routing the fish wires through the hitch mounting holes.
- Carefully remove the fish wires, install the remaining fasteners, and tighten to specifications.
-
Reattach Exhaust:
- Raise the exhaust back into position and reconnect the rubber isolators.
-
Reinstall Fascia Fasteners (if removed):
- Reinstall the black plastic fascia fasteners removed in Step 3.
Hardware List:
- (4) Carriage Bolts: 7/16”-14 x 1-1/4” GR5
- (2) Hex Head Bolts: 7/16”-14 x 1-1/2” GR5
- (4) Blocks: 1” x 2” x 3/16”
- (6) Conical Washers: 7/16”
- (2) Flat Washers: 7/16”
- (6) Hex Nuts: 7/16”-14
Safety Notes:
- Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
- Plug any holes in the trunk pan or other body panels if the hitch is removed to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always observe safety precautions and wear eye protection when working beneath the vehicle.
- Do not use a torch to cut access or attachment holes.
Drawbar:
- Drawbar Kit: 3592
- Important: The drawbar must be used in the rise position only.
Compliance:
- This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.
Additional Notes:
- Tighten all 7/16” fasteners to 50 Lb.-Ft. (68 N*M).
- Check the hitch frequently to ensure all fasteners remain tight.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Installation Instructions for T-Connector Adapter for Mazda 6
Part Numbers:
- 118483
Tools Required:
- Wire Cutters
- Trim Panel Remover
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Test Probe
- Wire Crimpers
Step-by-Step Instructions:
-
Prepare the Trunk Area:
- Open the trunk and remove the threshold panel.
- Partially remove the corner felt trunk liner on both sides to expose the vehicle’s taillight wiring harness.
-
Locate the Taillight Wiring Harness:
- On both the driver and passenger sides, locate the vehicle’s taillight wiring harness.
- Disconnect the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces to remove dirt.
-
Install the Driver-Side T-Connector:
- Insert the T-Connector end with the yellow wire between the driver’s side wiring connectors and lock it into place.
- Additionally, insert the T-Connector end with the brown and red wires between the vehicle wiring connectors and lock it into place.
-
Route the Passenger-Side T-Connector:
- Route the T-Connector containing the green wire down through the threshold to the passenger side of the vehicle.
- Repeat step 3 on the passenger side using the T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as the vehicle frame or cross member.
- Clean the area of dirt and rustproofing, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.
Caution:
- Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into the vehicle floor or exposed surfaces.
-
Connect the Power Wire:
- Disconnect the vehicle’s negative (-) battery cable.
- Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
- Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.
- Route the black power wire to the rear driver’s side and connect it to the red wire on the T-Connector’s black box using the yellow butt connector.
Warning:
- Avoid routing wires near hot pipes, heat shields, or the fuel tank.
-
Reconnect the Battery and Install the Fuse:
- Reconnect the vehicle’s negative (-) battery cable.
- Install the 10-amp fuse into the fuse holder.
Warning:
- All connections must be complete for the T-Connector to function properly.
-
Mount the Black Box:
- On the driver’s side, mount the T-Connector black box using the provided double-sided tape.
- Secure the remainder of the T-Connector harness with the provided cable ties to prevent damage or rattling.
-
Reassemble the Vehicle:
- Reinstall the taillight housing assemblies, positioning the vehicle wiring harness between the housing and the vehicle body.
- Mount the 4-flat connector in an accessible location with a bracket or electrical box (not included).
-
Test the Installation:
- Test and verify the T-Connector installation using a test light or trailer.
- Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
Specifications:
- Max. stop/turn light: 1 per side (2.1 amps)
- Max. tail lights: (5.6 amps)
Safety Notes:
- Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
- Always wear safety glasses and follow safety precautions during installation.
Manufacturer Notes:
- Refer to the vehicle owner’s manual for additional guidance.
Installation Instructions for T-Connector Adapter for Vehicle
Part Numbers:
- 118483
Tools Required:
- Wire Cutters
- Trim Panel Remover
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Test Probe
- Wire Crimpers
Step-by-Step Instructions:
-
Prepare the Trunk Area:
- Open the trunk and remove the threshold panel.
- Partially remove the corner felt trunk liner on both sides to expose the vehicle’s taillight wiring harness.
-
Locate the Taillight Wiring Harness:
- On both the driver and passenger sides, locate the vehicle’s taillight wiring harness.
- Disconnect the connectors carefully, ensuring not to break the locking tabs. Clean all connector surfaces to remove dirt.
-
Install the Driver-Side T-Connector:
- Insert the T-Connector end with the yellow wire between the driver’s side wiring connectors and lock it into place.
- Additionally, insert the T-Connector end with the brown and red wires between the vehicle wiring connectors and lock it into place.
-
Route the Passenger-Side T-Connector:
- Route the T-Connector containing the green wire down through the threshold to the passenger side of the vehicle.
- Repeat step 3 on the passenger side using the T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as the vehicle frame or cross member.
- Clean the area of dirt and rustproofing, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.
Caution:
- Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into the vehicle floor or exposed surfaces.
-
Connect the Power Wire:
- Disconnect the vehicle’s negative (-) battery cable.
- Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
- Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.
- Route the black power wire to the rear driver’s side and connect it to the red wire on the T-Connector’s black box using the yellow butt connector.
Warning:
- Avoid routing wires near hot pipes, heat shields, or the fuel tank.
-
Reconnect the Battery and Install the Fuse:
- Reconnect the vehicle’s negative (-) battery cable.
- Install the 10-amp fuse into the fuse holder.
Warning:
- All connections must be complete for the T-Connector to function properly.
-
Mount the Black Box:
- On the driver’s side, mount the T-Connector black box using the provided double-sided tape.
- Secure the remainder of the T-Connector harness with the provided cable ties to prevent damage or rattling.
-
Reassemble the Vehicle:
- Reinstall the taillight housing assemblies, positioning the vehicle wiring harness between the housing and the vehicle body.
- Mount the 4-flat connector in an accessible location with a bracket or electrical box (not included).
-
Test the Installation:
- Test and verify the T-Connector installation using a test light or trailer.
- Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
Specifications:
- Max. stop/turn light: 1 per side (2.1 amps)
- Max. tail lights: (5.6 amps)
Safety Notes:
- Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
- Always wear safety glasses and follow safety precautions during installation.
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Warranty Information:
- This product is covered by a [warranty period]. For complete warranty instructions, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Manufacturer Notes:
- Refer to the vehicle owner’s manual for additional guidance.