Installation Instructions for Trailer Hitch #76225, #84225, and #CQT76225

Part Numbers:

• 76225
• 84225
• CQT76225

Applications:

• Years: 2009–Current
• Make and Models: Dodge Journey

For the most up-to-date information on application years and trim levels, consult the manufacturer’s website.

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 7 mm, 13 mm, 3/4"
• T20 Torx Bit
• 6" Socket Extension
• Flat Head Screwdriver
• Drill with 5/32" Drill Bit
• Plastic Rivet Gun
• Utility Knife

Step-by-Step Instructions:

1. Remove Fascia:

• Drill out (3) rivets inside each wheel well and (4) rivets inside the trunk opening using a 5/32" drill bit.
  • Tip: A 5/32" Allen bit may be helpful to remove the rubber trunk stopper for access to rivets near brake lights.
• Remove (1) screw from the top side of each wheel well using a 7 mm socket.
• Remove (4) push pins under the trunk opening at the top of the fascia using a flat head screwdriver.
• Gently remove the fascia.

2. Lower Exhaust:

• Use exhaust removal pliers to detach the (2) exhaust hangers on each side of the vehicle.
  • Note: Support the exhaust system before detaching hangers. Spray lubricant may ease removal.

3. Remove Bumper Beam:

• Use a 13 mm socket to remove (3) nuts securing the bumper beam on each side.
• Detach all wiring from the bumper beam and return it to the vehicle owner.

4. Install Hitch:

• Position the hitch into the frame rails.
• Attach a carriage bolt to the pull wire, feed the pull wire through the block and frame rail, and pull the bolt through the attachment holes.
• Ensure spacer blocks are properly aligned and do not overlap. Repeat for (3) fastener assemblies per side.

5. Tighten Fasteners:

• Torque all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N·m).

6. Attach Wiring Harness (if equipped with reverse sensors):

• Use the provided cable ties to secure the wiring harness to the hitch cross tube.

7. Trim Fascia:

• Trim the fascia as shown in Figure 2 of the installation instructions.

8. Reinstall Exhaust and Fascia:

• Raise the exhaust back into position and secure the hangers.
• Reinstall the fascia by reversing the steps outlined in Step 1.

Hardware List:

• 6 × Pull Wires (1/2")
• 6 × Conical Tooth Washers (1/2")
• 6 × Hex Nuts (1/2"-13 GR5)
• 6 × Spacer Blocks (1/4" × 1.0" × 3.0")
• 6 × Carriage Bolts (1/2"-13 × 1.75")
• 1 × Cable Tie
• 10 × Plastic Rivets

Safety Notes:

• Always wear safety glasses during installation.
• Ensure all fasteners and the hitch ball are securely tightened.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering the vehicle.
• Replace any damaged hitch components or hitch ball before use.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight (Weight Carrying): 3,500 lbs (1,589 kg)
• Max Tongue Weight (Weight Carrying): 525 lbs (238 kg)
• Weight Distribution: Not applicable
• Installation Time: Approximately 90 minutes

This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety specifications for towing systems.

Technical Support:

For assistance, visit www.trailerjacks.com or call 877-869-6690.

Attention: This is a summary of the installation procedure. For complete instructions, including diagrams, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Dodge Journey

Part Numbers:

• 118536

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove Taillight Assemblies:

   • Open the tailgate and remove the vehicle's taillight assemblies by unscrewing the two clips holding them in place.
   • Carefully pry the housing away from the vehicle, being cautious not to break the alignment tabs.
   • Repeat this process for the passenger side.

2. Disconnect the Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness connectors and separate them.
   • Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the vehicle’s wiring connectors on the driver’s side.
   • Lock the connectors securely into place.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector harness containing the green wire and 4-flat connector down the opening behind the taillight.
   • Run the 4-flat harness underneath the vehicle to the center.
   • Route the green wire to the passenger side and through the opening behind the passenger-side taillight.

5. Install the Passenger-Side T-Connector:

   • Repeat step 3 on the passenger side using the T-Connector with the green wire.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connectors on the driver’s side.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.

7. Connect the Power Wire:

   • Disconnect the negative (-) battery cable.
   • Attach the provided yellow fuse holder to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

8. Route the Black Wire:

   • Route the black wire from the engine compartment to the rear of the vehicle, avoiding hot pipes, heat shields, or areas where it could be pinched or damaged.
   • Connect the black wire to the red power wire on the T-Connector’s black box using the yellow butt connector.

9. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.

10. Mount the Black Box:

    • Mount the T-Connector’s black box on the driver’s side using the provided double-sided tape.
    • Secure the remaining harness with cable ties to prevent damage or rattling.

11. Reassemble the Vehicle:

    • Reinstall the taillight housing assemblies and ensure all wiring is positioned correctly.

12. Mount the 4-Flat Connector:

    • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum circuit ratings.
• Always wear safety glasses and follow safety precautions.

Manufacturer Notes:

• Store the 4-flat connector in a safe location when not in use.
• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Installation Instructions for T-Connector Adapter for Generic Vehicle

Part Numbers:

• 118536

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove Taillight Assemblies:

   • Open the tailgate and remove the vehicle's taillight assemblies by unscrewing the two clips holding them in place.
   • Carefully pry the housing away from the vehicle, being cautious not to break the alignment tabs.
   • Repeat this process for the passenger side.

2. Disconnect the Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness connectors and separate them.
   • Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the vehicle’s wiring connectors on the driver’s side.
   • Lock the connectors securely into place.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector harness containing the green wire and 4-flat connector down the opening behind the taillight.
   • Run the 4-flat harness underneath the vehicle to the center.
   • Route the green wire to the passenger side and through the opening behind the passenger-side taillight.

5. Install the Passenger-Side T-Connector:

   • Repeat step 3 on the passenger side using the T-Connector with the green wire.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connectors on the driver’s side.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.

7. Connect the Power Wire:

   • Disconnect the negative (-) battery cable.
   • Attach the provided yellow fuse holder to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

8. Route the Black Wire:

   • Route the black wire from the engine compartment to the rear of the vehicle, avoiding hot pipes, heat shields, or areas where it could be pinched or damaged.
   • Connect the black wire to the red power wire on the T-Connector’s black box using the yellow butt connector.

9. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.

10. Mount the Black Box:

    • Mount the T-Connector’s black box on the driver’s side using the provided double-sided tape.
    • Secure the remaining harness with cable ties to prevent damage or rattling.

11. Reassemble the Vehicle:

    • Reinstall the taillight housing assemblies and ensure all wiring is positioned correctly.

12. Mount the 4-Flat Connector:

    • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum circuit ratings.
• Always wear safety glasses and follow safety precautions.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Store the 4-flat connector in a safe location when not in use. Refer to the vehicle owner’s manual and instruction sheet for additional details.