Installation Instructions for Chrysler 200

Part Numbers:

• 24919
• 60352
• 77306
• 24481 UH (U-Haul, sold separately)

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches: 11/16", 9/16", 8mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Remove Covers and Bolts:

   • Use an 8mm wrench to remove the bolts and plastic covers from the underside of the vehicle on both sides.

2. Remove Frame Rail Plugs:

   • Remove the square rubber plugs from the underside of both frame rails.

3. Insert Carriage Bolts:

   • Using the square access hole and supplied bolt leader, insert the 7/16" carriage bolts and spacer blocks into the frame rails as shown in Figure 1.

4. Install Driver-Side Bracket:

   • Raise the driver-side bracket into place and attach with 7/16" conical washers and nuts. Finger tighten.

5. Position Hitch:

   • Raise the hitch into position and secure it using 7/16" conical washers and nuts. Finger tighten.

6. Install Remaining Fasteners:

   • For the driver-side bracket and hitch, install the 3/8" bolts (bolt heads facing toward the tailpipe) along with flat washers and lock nuts through the holes.

7. Tighten All Fasteners:

   • Use a torque wrench to tighten fasteners to the following specifications:
     • 7/16”-14 GR5 fasteners: 50 Lb.-Ft. (68 N*M)
     • 3/8”-16 GR5 fasteners: 30 Lb.-Ft. (41 N*M)

8. Reinstall Components:

   • Reinstall the square plug removed from the frame rail.
   • Reinstall the plastic covers. On single exhaust models, trim the plastic cover on the passenger side before reinstalling (refer to Figure 3).

Hardware List:

• (4) Carriage Bolts: 7/16”-14 x 1.75” GR5
• (4) Spacer Blocks: 1.00” x 3.00” x 0.250”
• (4) Conical Washers: 7/16”
• (4) Hex Nuts: 7/16”-14
• (3) Bolts: 3/8”-16 x 1.50” GR5
• (6) Flat Washers: 5/16”
• (3) Lock Nuts: 3/8”-16
• (4) Bolt Leaders: 7/16”

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Trim underbody shields as necessary for single exhaust models to allow proper hitch fitment.

Installation Instructions for Vehicle (All Models)

Part Numbers:

• 24919
• 60352
• 77306
• 24481 UH (sold separately)

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches: 11/16", 9/16", 8mm
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Remove Covers and Bolts:

   • Use an 8mm wrench to remove the bolts and plastic covers from the underside of the vehicle on both sides.

2. Remove Frame Rail Plugs:

   • Remove the square rubber plugs from the underside of both frame rails.

3. Insert Carriage Bolts:

   • Using the square access hole and supplied bolt leader, insert the 7/16" carriage bolts and spacer blocks into the frame rails as shown in Figure 1.

4. Install Driver-Side Bracket:

   • Raise the driver-side bracket into place and attach with 7/16" conical washers and nuts. Finger tighten.

5. Position Hitch:

   • Raise the hitch into position and secure it using 7/16" conical washers and nuts. Finger tighten.

6. Install Remaining Fasteners:

   • For the driver-side bracket and hitch, install the 3/8" bolts (bolt heads facing toward the tailpipe) along with flat washers and lock nuts through the holes.

7. Tighten All Fasteners:

   • Use a torque wrench to tighten fasteners to the following specifications:
     • 7/16”-14 GR5 fasteners: 50 Lb.-Ft. (68 N*M)
     • 3/8”-16 GR5 fasteners: 30 Lb.-Ft. (41 N*M)

8. Reinstall Components:

   • Reinstall the square plug removed from the frame rail.
   • Reinstall the plastic covers. On single exhaust models, trim the plastic cover on the passenger side before reinstalling (refer to Figure 3).

Hardware List:

• (4) Carriage Bolts: 7/16”-14 x 1.75” GR5
• (4) Spacer Blocks: 1.00” x 3.00” x 0.250”
• (4) Conical Washers: 7/16”
• (4) Hex Nuts: 7/16”-14
• (3) Bolts: 3/8”-16 x 1.50” GR5
• (6) Flat Washers: 5/16”
• (3) Lock Nuts: 3/8”-16
• (4) Bolt Leaders: 7/16”

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Trim underbody shields as necessary for single exhaust models to allow proper hitch fitment.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.