Installation Instructions for Dodge Charger, Chrysler 300, Dodge Challenger (Excluding Quad Exhaust Models), and Dodge Magnum

Part Numbers:

• 36548
• 90243
• 06946

Wiring Access Location:

• PC3

Tools Required:

• Sockets: 8mm, 13mm, 15mm, 18mm, 3/4"
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Plastic Trim Tools
• Ratchet
• Extension
• Universal Joint

Installation Time:

• 30 minutes: For vehicles with exhausts that separate at the rear.
• 50 minutes: For vehicles with welded exhausts and riveted exhaust tips (fascia removal required).

Step-by-Step Instructions:

Pre-2011 Models:

1. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Apply lubricant or soapy water to ease the removal of the metal hanger rod from the rubber isolator.

2. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

3. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

4. Position Hitch:

   • Slide the hitch over the mufflers and align it with the frame.
   • Loosely install the M12 bolt and conical washer (teeth side facing the hitch) into the existing weldnut.

5. Secure Fasteners:

   • Install the 1/2" conical tooth washers (teeth side facing the hitch) and 1/2" hex nuts.

6. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust hangers.

2011 and Newer Models:

1. Remove Plastic Appearance Panels:

   • For Chrysler 300/300C, remove the plastic panels covering the trunk pan. Return the panels to the vehicle owner.

2. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Push the muffler upward and outward to access the frame rail.

3. Remove Muffler:

   • V8 Models: Remove and save the two (2) assembly bolts and springs from the flange. Carefully remove the muffler.
   • V6 Models: Remove and save the band clamp, separate the exhaust pipes, and remove the muffler.

4. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

5. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

6. Install Passenger-Side Bracket:

   • Position the bracket over the passenger muffler.
   • Support the bracket and loosely install the M12 bolt and conical tooth washer through the bracket and into the frame rail.
   • Push the passenger muffler upward and outward for clearance, and install the 1/2" conical washers and hex nuts.

7. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

8. Reinstall Components:

   • Reattach the exhaust hangers and reinstall wiring and fascia.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 ft-lb (102 N*m)
• M12 CL10.9 bolts: 68 ft-lb (92 N*m)

Hardware List:

• (3) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (3) Spacer Blocks, 1" x 3"
• (3) Hex Nuts, 1/2"
• (4) Conical Washers, 1/2"
• (1) Hex Bolt, M12 x 1.75 x 40mm CL10.9
• (3) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36061 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36548F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36548
• 90243
• 06946

Wiring Access Location:

• PC3

Tools Required:

• Sockets: 8mm, 13mm, 15mm, 18mm, 3/4"
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Plastic Trim Tools
• Ratchet
• Extension
• Universal Joint

Installation Time:

• 30 minutes: For vehicles with exhausts that separate at the rear.
• 50 minutes: For vehicles with welded exhausts and riveted exhaust tips (fascia removal required).

Step-by-Step Instructions:

Pre-2011 Models:

1. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Apply lubricant or soapy water to ease the removal of the metal hanger rod from the rubber isolator.

2. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

3. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

4. Position Hitch:

   • Slide the hitch over the mufflers and align it with the frame.
   • Loosely install the M12 bolt and conical washer (teeth side facing the hitch) into the existing weldnut.

5. Secure Fasteners:

   • Install the 1/2" conical tooth washers (teeth side facing the hitch) and 1/2" hex nuts.

6. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust hangers.

2011 and Newer Models:

1. Remove Plastic Appearance Panels:

   • For certain vehicles, remove the plastic panels covering the trunk pan. Return the panels to the vehicle owner.

2. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Push the muffler upward and outward to access the frame rail.

3. Remove Muffler:

   • V8 Models: Remove and save the two (2) assembly bolts and springs from the flange. Carefully remove the muffler.
   • V6 Models: Remove and save the band clamp, separate the exhaust pipes, and remove the muffler.

4. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

5. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

6. Install Passenger-Side Bracket:

   • Position the bracket over the passenger muffler.
   • Support the bracket and loosely install the M12 bolt and conical tooth washer through the bracket and into the frame rail.
   • Push the passenger muffler upward and outward for clearance, and install the 1/2" conical washers and hex nuts.

7. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

8. Reinstall Components:

   • Reattach the exhaust hangers and reinstall wiring and fascia.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 ft-lb (102 N*m)
• M12 CL10.9 bolts: 68 ft-lb (92 N*m)

Hardware List:

• (3) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (3) Spacer Blocks, 1" x 3"
• (3) Hex Nuts, 1/2"
• (4) Conical Washers, 1/2"
• (1) Hex Bolt, M12 x 1.75 x 40mm CL10.9
• (3) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36061 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36548F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Charger

Part Numbers:

• 118560

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Trunk and Remove Panels:

   • Remove the threshold panel and partially remove the corner felt trunk liner on both sides to expose the taillight wiring harness.
   • Remove two Torx-20 screws and cargo loops on both the driver’s and passenger’s sides.

2. Install the Driver-Side T-Connector:

   • Behind the taillights, locate the connection points matching the T-Connector adapter ends.
   • Separate the vehicle’s wiring connectors and insert the T-Connector end with the yellow wire between the connectors. Ensure the locking tabs are secure.

3. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire behind the panels and along the threshold to the passenger side.
   • Repeat step 2 for the T-Connector end with the green wire.

4. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

5. Connect the Grey 12-Pin Connector:

   • Insert the T-Connector’s grey 12-pin connector into the mating connector on the black box module.
   • Ensure all connector surfaces are clean and fully inserted with locking tabs in place.

6. Mount the Black Box:

   • Find a flat, out-of-the-way surface inside the vehicle and mount the black box using the provided double-sided tape.
   • Ensure the area is dry and not exposed to moisture.

   Warning:

   • The black box module must be mounted only inside the vehicle. Exterior mounting can cause serious damage.

7. Connect to the Vehicle Battery:

   • Locate the positive (+) battery cable in the fuse box on the passenger side.
   • Remove the nut, place the ring terminal with the yellow wire on the stud, and replace the nut. Tighten securely.
   • Install the 10-amp fuse into the fuse holder.

   Warning:

   • Follow all warnings and precautions printed on the vehicle battery.

8. Secure and Reassemble:

   • Secure the remainder of the T-Connector harness with the provided cable ties to prevent damage or rattling.
   • Reinstall the carpet, panels, and any clips removed during installation, ensuring no wires are pinched or cut.

9. Test the Installation:

   • Test the T-Connector installation with a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
• Always follow installation instructions and safety precautions.

Manufacturer Notes:

• Store the 4-flat connector in the rear cargo area when not in use.
• Refer to the vehicle owner’s manual for additional guidance.

Installation Instructions for T-Connector Adapter for Charger

Part Numbers:

• 118560

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Trunk and Remove Panels:

   • Remove the threshold panel and partially remove the corner felt trunk liner on both sides to expose the taillight wiring harness.
   • Remove two Torx-20 screws and cargo loops on both the driver’s and passenger’s sides.

2. Install the Driver-Side T-Connector:

   • Behind the taillights, locate the connection points matching the T-Connector adapter ends.
   • Separate the vehicle’s wiring connectors and insert the T-Connector end with the yellow wire between the connectors. Ensure the locking tabs are secure.

3. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire behind the panels and along the threshold to the passenger side.
   • Repeat step 2 for the T-Connector end with the green wire.

4. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

5. Connect the Grey 12-Pin Connector:

   • Insert the T-Connector’s grey 12-pin connector into the mating connector on the black box module.
   • Ensure all connector surfaces are clean and fully inserted with locking tabs in place.

6. Mount the Black Box:

   • Find a flat, out-of-the-way surface inside the vehicle and mount the black box using the provided double-sided tape.
   • Ensure the area is dry and not exposed to moisture.

   Warning:

   • The black box module must be mounted only inside the vehicle. Exterior mounting can cause serious damage.

7. Connect to the Vehicle Battery:

   • Locate the positive (+) battery cable in the fuse box on the passenger side.
   • Remove the nut, place the ring terminal with the yellow wire on the stud, and replace the nut. Tighten securely.
   • Install the 10-amp fuse into the fuse holder.

   Warning:

   • Follow all warnings and precautions printed on the vehicle battery.

8. Secure and Reassemble:

   • Secure the remainder of the T-Connector harness with the provided cable ties to prevent damage or rattling.
   • Reinstall the carpet, panels, and any clips removed during installation, ensuring no wires are pinched or cut.

9. Test the Installation:

   • Test the T-Connector installation with a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
• Always follow installation instructions and safety precautions.

Manufacturer Notes:

• Store the 4-flat connector in the rear cargo area when not in use.
• Refer to the vehicle owner’s manual for additional guidance.

Important Notices:

• Installation Summary: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

• Technical Support: For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

• Warranty Information: For complete warranty instructions, please download the full installation PDF.