Installation Instructions for Subaru Impreza Sedan (2012-Current, Excludes WRX and STi)

Part Numbers:

• 24960
• 77960
• CQT24960

Tools Required:

• Exhaust Removal Pliers
• Tin Snips
• Tape Measure
• Flat Head Screwdriver
• Ratchet Strap or Bungee Cord
• Soapy Water or Lubricant
• Sockets: 11/16", 10 mm
• Torque Wrench
• Socket Extension
• Marker
• Tape

Step-by-Step Instructions:

1. Lower muffler:

   • Use an exhaust hanger removal tool or pry bar to remove 3-5 rubber hangers (varies by model year).
   • Spray lubricant or soapy water on hangers for easier removal.
   • Support the exhaust using a ratchet strap or bungee cord before removing hangers.

2. Remove heat shield:

   • Use a 10 mm socket to remove 4 screws securing the heat shield to the vehicle.
   • Shield will be trimmed and reinstalled later.

3. Remove rubber plugs:

   • Use a flat screwdriver to remove 3 rubber plugs from the frame's forward holes.

4. Trim heat shield:

   • Use metal shears to trim the heat shield as shown.

5. Reinstall heat shield:

   • Use 3 of the previously removed screws to reattach the trimmed heat shield.

6. Install fasteners:

   • Feed the pull wire through the second attachment hole and out of the forward access hole.
   • Attach a 7/16” carriage bolt and ¼” thick spacer block to the pull wire and pull fasteners into position.
   • Repeat for the middle attachment on both sides.

7. Install forward fasteners:

   • Use the reverse fish wire method to attach a 7/16” carriage bolt and ¼” thick spacer block.
   • Pull fasteners into position on both sides.

8. Attach spacer blocks:

   • Tape 1/8” thick spacer blocks to the top of the hitch brackets at the forward-most attachment point (1 per side).

9. Install hitch:

   • Raise the hitch into position, ensuring fasteners remain in place.
   • Loosely attach 7/16” conical toothed washers and 7/16-14 hex nuts to the carriage bolts (6 places).
   • Adjust the hitch if necessary for clearance between the hitch and muffler.
   • Torque all fasteners to 50 lb-ft (68 N*m).

10. Raise muffler:

    • Reattach all rubber hangers removed earlier.

Hardware List:

• (6) Carriage Bolt, 7/16-14 x 1.50 GR5
• (6) Spacer Block, 1/4 x 7/8 x 3.00 (Part No. HE-2370-000)
• (2) Spacer Block, 1/8 x 7/8 x 3.00 (Part No. 122209)
• (6) Conical Washer, 7/16 (Part No. 01292007)
• (6) Hex Nut, 7/16-14 Gr2
• (6) Pull Wire, 7/16 (Part No. 5481)

Safety Notes:

• Always wear safety glasses when installing the hitch.
• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Do not exceed the vehicle manufacturer's towing capacity or the hitch's rated capacity:
  • Max Gross Trailer Weight: 2,000 lb (908 kg)
  • Max Tongue Weight: 200 lb (90.8 kg)

Specifications:

• Installation Time: 40 minutes
• Hitch complies with SAE J684 and VESC V-5 standards.

Installation Instructions for Subaru Impreza Sedan (2012-Current, Excludes WRX and STi)

Part Numbers:

• 24960
• 77960
• CQT24960

Tools Required:

• Exhaust Removal Pliers
• Tin Snips
• Tape Measure
• Flat Head Screwdriver
• Ratchet Strap or Bungee Cord
• Soapy Water or Lubricant
• Sockets: 11/16", 10 mm
• Torque Wrench
• Socket Extension
• Marker
• Tape

Step-by-Step Instructions:

1. Lower Muffler:

   • Use an exhaust hanger removal tool or pry bar to remove 3-5 rubber hangers (varies by model year).
   • Spray lubricant or soapy water on hangers for easier removal.
   • Support the exhaust using a ratchet strap or bungee cord before removing hangers.

2. Remove Heat Shield:

   • Use a 10 mm socket to remove 4 screws securing the heat shield to the vehicle.
   • Shield will be trimmed and reinstalled later.

3. Remove Rubber Plugs:

   • Use a flat screwdriver to remove 3 rubber plugs from the frame's forward holes.

4. Trim Heat Shield:

   • Use metal shears to trim the heat shield as shown.

5. Reinstall Heat Shield:

   • Use 3 of the previously removed screws to reattach the trimmed heat shield.

6. Install Fasteners:

   • Feed the pull wire through the second attachment hole and out of the forward access hole.
   • Attach a 7/16” carriage bolt and ¼” thick spacer block to the pull wire and pull fasteners into position.
   • Repeat for the middle attachment on both sides.

7. Install Forward Fasteners:

   • Use the reverse fish wire method to attach a 7/16” carriage bolt and ¼” thick spacer block.
   • Pull fasteners into position on both sides.

8. Attach Spacer Blocks:

   • Tape 1/8” thick spacer blocks to the top of the hitch brackets at the forward-most attachment point (1 per side).

9. Install Hitch:

   • Raise the hitch into position, ensuring fasteners remain in place.
   • Loosely attach 7/16” conical toothed washers and 7/16-14 hex nuts to the carriage bolts (6 places).
   • Adjust the hitch if necessary for clearance between the hitch and muffler.
   • Torque all fasteners to 50 lb-ft (68 N*m).

10. Raise Muffler:

    • Reattach all rubber hangers removed earlier.

Hardware List:

• (6) Carriage Bolt, 7/16-14 x 1.50 GR5
• (6) Spacer Block, 1/4 x 7/8 x 3.00 (Part No. HE-2370-000)
• (2) Spacer Block, 1/8 x 7/8 x 3.00 (Part No. 122209)
• (6) Conical Washer, 7/16 (Part No. 01292007)
• (6) Hex Nut, 7/16-14 Gr2
• (6) Pull Wire, 7/16 (Part No. 5481)

Safety Notes:

• Always wear safety glasses when installing the hitch.
• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• Replace any damaged hitch or ball immediately.
• Do not exceed the vehicle manufacturer's towing capacity or the hitch's rated capacity:
  • Max Gross Trailer Weight: 2,000 lb (908 kg)
  • Max Tongue Weight: 200 lb (90.8 kg)

Specifications:

• Installation Time: 40 minutes
• Hitch complies with SAE J684 and VESC V-5 standards.