Installation Instructions for Dodge Charger, Chrysler 300, Dodge Challenger (Excluding Quad Exhaust Models), and Dodge Magnum

Part Numbers:

• 36548
• 90243
• 06946

Wiring Access Location:

• PC3

Tools Required:

• Sockets: 8mm, 13mm, 15mm, 18mm, 3/4"
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Plastic Trim Tools
• Ratchet
• Extension
• Universal Joint

Installation Time:

• 30 minutes: For vehicles with exhausts that separate at the rear.
• 50 minutes: For vehicles with welded exhausts and riveted exhaust tips (fascia removal required).

Step-by-Step Instructions:

Pre-2011 Models:

1. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Apply lubricant or soapy water to ease the removal of the metal hanger rod from the rubber isolator.

2. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

3. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

4. Position Hitch:

   • Slide the hitch over the mufflers and align it with the frame.
   • Loosely install the M12 bolt and conical washer (teeth side facing the hitch) into the existing weldnut.

5. Secure Fasteners:

   • Install the 1/2" conical tooth washers (teeth side facing the hitch) and 1/2" hex nuts.

6. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust hangers.

2011 and Newer Models:

1. Remove Plastic Appearance Panels:

   • For Chrysler 300/300C, remove the plastic panels covering the trunk pan. Return the panels to the vehicle owner.

2. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Push the muffler upward and outward to access the frame rail.

3. Remove Muffler:

   • V8 Models: Remove and save the two (2) assembly bolts and springs from the flange. Carefully remove the muffler.
   • V6 Models: Remove and save the band clamp, separate the exhaust pipes, and remove the muffler.

4. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

5. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

6. Install Passenger-Side Bracket:

   • Position the bracket over the passenger muffler.
   • Support the bracket and loosely install the M12 bolt and conical tooth washer through the bracket and into the frame rail.
   • Push the passenger muffler upward and outward for clearance, and install the 1/2" conical washers and hex nuts.

7. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

8. Reinstall Components:

   • Reattach the exhaust hangers and reinstall wiring and fascia.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 ft-lb (102 N*m)
• M12 CL10.9 bolts: 68 ft-lb (92 N*m)

Hardware List:

• (3) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (3) Spacer Blocks, 1" x 3"
• (3) Hex Nuts, 1/2"
• (4) Conical Washers, 1/2"
• (1) Hex Bolt, M12 x 1.75 x 40mm CL10.9
• (3) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36061 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36548F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36548
• 90243
• 06946

Wiring Access Location:

• PC3

Tools Required:

• Sockets: 8mm, 13mm, 15mm, 18mm, 3/4"
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• Plastic Trim Tools
• Ratchet
• Extension
• Universal Joint

Installation Time:

• 30 minutes: For vehicles with exhausts that separate at the rear.
• 50 minutes: For vehicles with welded exhausts and riveted exhaust tips (fascia removal required).

Step-by-Step Instructions:

Pre-2011 Models:

1. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Apply lubricant or soapy water to ease the removal of the metal hanger rod from the rubber isolator.

2. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

3. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

4. Position Hitch:

   • Slide the hitch over the mufflers and align it with the frame.
   • Loosely install the M12 bolt and conical washer (teeth side facing the hitch) into the existing weldnut.

5. Secure Fasteners:

   • Install the 1/2" conical tooth washers (teeth side facing the hitch) and 1/2" hex nuts.

6. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

7. Reinstall Exhaust:

   • Reattach the exhaust hangers.

2011 and Newer Models:

1. Remove Plastic Appearance Panels:

   • For certain vehicles, remove the plastic panels covering the trunk pan. Return the panels to the vehicle owner.

2. Lower Exhaust:

   • Remove two (2) exhaust hanger brackets per side using a 13mm socket.
   • Push the muffler upward and outward to access the frame rail.

3. Remove Muffler:

   • V8 Models: Remove and save the two (2) assembly bolts and springs from the flange. Carefully remove the muffler.
   • V6 Models: Remove and save the band clamp, separate the exhaust pipes, and remove the muffler.

4. Prepare Weldnuts:

   • Run the M12 bolt into the existing weldnuts to clean out any debris.

5. Fishwire Hardware:

   • Fishwire 1/2" carriage bolts and spacers through the access holes on the driver and passenger side frame rails.
   • Pull the hardware through the existing holes (two on the passenger side, one on the driver side).

6. Install Passenger-Side Bracket:

   • Position the bracket over the passenger muffler.
   • Support the bracket and loosely install the M12 bolt and conical tooth washer through the bracket and into the frame rail.
   • Push the passenger muffler upward and outward for clearance, and install the 1/2" conical washers and hex nuts.

7. Torque Fasteners:

   • Tighten all 1/2" fasteners to 75 ft-lb (102 N*m).
   • Tighten the M12 bolt to 68 ft-lb (92 N*m).

8. Reinstall Components:

   • Reattach the exhaust hangers and reinstall wiring and fascia.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 ft-lb (102 N*m)
• M12 CL10.9 bolts: 68 ft-lb (92 N*m)

Hardware List:

• (3) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (3) Spacer Blocks, 1" x 3"
• (3) Hex Nuts, 1/2"
• (4) Conical Washers, 1/2"
• (1) Hex Bolt, M12 x 1.75 x 40mm CL10.9
• (3) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath a vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,587 kg)
• Max Tongue Weight: 300 lb (136 kg)

Additional Notes:

• Authorized Drawbar Kit: 36061 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36548F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Dodge Challenger

Part Numbers:

• 118656

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Trunk:

   • Temporarily remove the rear threshold plate.
   • Partially remove the felt trunk liner behind the taillights. Several trim panel fasteners will need to be removed to access the wiring harness.

2. Locate the Vehicle’s Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the vehicle’s taillight wiring harness connection points.
   • Separate the connectors carefully, ensuring not to damage the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Passenger-Side T-Connector:

   • On the passenger side, separate the vehicle’s wiring connectors and attach the T-One® T-Connector containing the green wire.
   • Ensure all connectors are fully inserted with the locking tabs in place.

4. Route the Driver-Side T-Connector:

   • Route the connector containing the yellow wire down the threshold to the driver’s side.
   • Push the wiring between the vehicle body and carpet.
   • Repeat Step 3 for the T-One® T-Connector end with the yellow wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.
   • Clean dirt and rustproofing from the grounding area.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury. Do not drill into any exposed surfaces.

6. Connect the Power Wire:

   • Locate the battery inside the trunk on the passenger side.
   • Inside the vehicle, connect the black 12-gauge wire to the black wire from the T-One® T-Connector black box using the supplied yellow butt connector.

7. Install the Fuse Holder:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal of the fuse holder to the vehicle’s positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

8. Reconnect the Battery:

   • Reconnect the vehicle’s negative (-) battery cable.
   • Test the installation using a test light or trailer.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box:

   • Locate a flat, out-of-the-way surface and mount the T-One® T-Connector black box module using the provided double-sided tape.

10. Secure the Wiring:

    • Use the provided cable ties to secure the remaining harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Replace the carpet, panels, and any clips removed during installation. Ensure no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Dodge Challenger

Part Numbers:

• 118656

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Trunk:

   • Temporarily remove the rear threshold plate.
   • Partially remove the felt trunk liner behind the taillights. Several trim panel fasteners will need to be removed to access the wiring harness.

2. Locate the Vehicle’s Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the vehicle’s taillight wiring harness connection points.
   • Separate the connectors carefully, ensuring not to damage the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Passenger-Side T-Connector:

   • On the passenger side, separate the vehicle’s wiring connectors and attach the T-One® T-Connector containing the green wire.
   • Ensure all connectors are fully inserted with the locking tabs in place.

4. Route the Driver-Side T-Connector:

   • Route the connector containing the yellow wire down the threshold to the driver’s side.
   • Push the wiring between the vehicle body and carpet.
   • Repeat Step 3 for the T-One® T-Connector end with the yellow wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.
   • Clean dirt and rustproofing from the grounding area.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury. Do not drill into any exposed surfaces.

6. Connect the Power Wire:

   • Locate the battery inside the trunk on the passenger side.
   • Inside the vehicle, connect the black 12-gauge wire to the black wire from the T-One® T-Connector black box using the supplied yellow butt connector.

7. Install the Fuse Holder:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal of the fuse holder to the vehicle’s positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

8. Reconnect the Battery:

   • Reconnect the vehicle’s negative (-) battery cable.
   • Test the installation using a test light or trailer.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

9. Mount the Black Box:

   • Locate a flat, out-of-the-way surface and mount the T-One® T-Connector black box module using the provided double-sided tape.

10. Secure the Wiring:

    • Use the provided cable ties to secure the remaining harness, avoiding areas that may pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Replace the carpet, panels, and any clips removed during installation. Ensure no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow all safety precautions during installation.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.