Installation Instructions for Trailer Hitch Models #76034 and #84034

Part Numbers:

• 76034
• 84034

Applications:

• Years: 2011-Current
• Make and Models: Ford Explorer

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 18 mm, 19 mm, 3/4", 11/16"
• 6" Socket Extension
• Pliers
• Lubricant or Soapy Water (for exhaust removal)

Step-by-Step Instructions:

1. Remove the Tow Hook (If Equipped):

• Tow hook must be permanently removed for hitch installation.

2. Lower Exhaust System:

• At the rubber isolator (3 locations), spray lubricant or soapy water on the metal hanger rod and the rubber isolator for easier removal.
• Remove rubber isolators from mufflers (2) only, to be reinstalled in Step 8. Be careful not to allow the muffler to fall under its own weight.

3. Install Carriage Bolts on Exhaust Hangers:

• Install carriage bolts (7/16-14 × 2.500) into exhaust hangers on the hitch.
• Reinstall rubber isolators removed in Step 2 onto these carriage bolts.
• Secure with flat washers and hex lock nuts. Tighten until the lock washer begins to flatten.

4. Install Carriage Bolt and Spacer into Passenger Frame Rail:

• Using the reverse pull-wire procedure, feed the 1/2"-13 carriage bolt and spacer into the passenger-side frame rail.
• Leave the pull wire attached.

5. Position the Hitch:

• Feed the pull wire through the hole in the passenger-side hitch bracket.
• Raise the hitch into position over the exhaust and align it with the existing weldnuts in the frame rail and the 1/2"-13 carriage bolt installed in Step 4.
• Secure with M12 hex bolts and conical washers (teeth side against the hitch).

6. Install Hardware on Carriage Bolt:

• Remove the pull wire and install a conical washer and hex nut on the carriage bolt.

7. Torque Fasteners:

• Tighten all M12 CL8.8 fasteners to 68 lb-ft (92 N·m).
• Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N·m).

8. Reinstall the Exhaust System:

• Raise the exhaust back into position (3 locations).
• Use lubricant or soapy water as needed for reinstallation.

Hardware List:

• 4 × Hex Bolt (M12 × 1.75 × 40 mm, CL8.8)
• 5 × Conical Washer (1/2")
• 1 × Carriage Bolt (1/2"-13 × 1.50, GR5)
• 1 × Spacer (1/4" × 1.00" × 2.00")
• 1 × Hex Nut (1/2"-13)
• 2 × Carriage Bolt (7/16"-14 × 2.500, GR5)
• 2 × Flat Washer (7/16")
• 2 × Hex Lock Nut (7/16"-14)
• 1 × Pull Wire (1/2"-13)

Safety Notes:

• Always wear safety glasses during installation.
• Proper torque is essential to secure the hitch to the vehicle.
• Do not use a torch to cut access or attachment holes.
• Periodically inspect all fasteners to ensure tightness.

Specifications:

• Max Gross Trailer Weight (Weight Carrying): 4,500 lbs (2,043 kg)
• Max Tongue Weight (Weight Carrying): 675 lbs (306 kg)
• Max Gross Trailer Weight (Weight Distributing): 5,000 lbs (2,270 kg)
• Max Tongue Weight (Weight Distributing): 500 lbs (227 kg)
• Installation Time: Approximately 45 minutes

This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety specifications for towing systems.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

This hitch comes with a limited warranty covering defects in material and workmanship for the duration specified. For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Ford Explorer

Part Numbers:

• 118272

Tools Required:

• Wire Cutters
• Philips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Locate the Vehicle’s Tow-Plug Harness:

   • Underneath the vehicle, on the passenger’s side, locate the tow-plug harness behind the rear tire. Ensure the connectors match the T-One® T-Connector harness.
   • Separate the connector carefully without breaking the locking tabs. All connector surfaces must be clean and free of dirt.

2. Connect the T-One® T-Connector:

   • Insert the T-One® T-Connector harness into the vehicle’s tow-plug harness and lock it into place.

3. Route and Mount the 7-Way Socket:

   • Determine the 7-Way mounting location. Route the harness containing the 7 wires along the inside of the bumper toward the center of the vehicle and the 7-Way mounting location.
   • Warning: Avoid routing wires near hot pipes, heat shields, the fuel tank, or any areas that may pinch or damage the wire.

4. Consult the 7-Way Diagram for Wire Locations:

   • Reference the included 7-Way diagram for proper wire locations.

5. Secure the Harness:

   • Use the provided cable ties to secure the remaining harness, avoiding areas that could pinch, cut, or melt the wires.

6. Test the Installation:

   • Ensure all connections are complete for the T-One® T-Connector to function properly.
   • Reset the vehicle's electrical system by temporarily removing the ignition key.
   • Test the installation using a test light or trailer.

   Warning: Overloading circuits can cause fires. Do not exceed the following ratings:

   • Max. stop/turn light: 10 amps
   • Max. tail lights: 10 amps
   • Max. backup: 10 amps
   • Max. power circuit: 30 amps
   • Max. trailer brakes: 3 axles/6 brakes (20 amps)

Safety Notes:

• Always follow all warnings and instructions included with the product.
• Wear safety glasses and take appropriate precautions during installation.
• Do not exceed the towing manufacturing rating stated in your vehicle owner’s manual.

Manufacturer Notes:

• Store these instructions for future reference.
• Refer to the vehicle owner’s manual for additional details.