Installation Instructions for Mazda CX-5

Part Numbers:

• 36601
• 06185
• CQT36601

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 3/4" Socket
• Universal Joint Socket (optional)
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Support and Lower the Exhaust:

   • Remove four (4) rubber hangers from the exhaust system to lower it.
   • Support the exhaust to prevent it from falling under its own weight.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.

2. Remove Plastic Rivets:

   • If present, remove plastic rivets fastening the fascia tabs to the vehicle.
   • Use a flat head screwdriver to remove the center of the rivet.
   • Retain the rivets for reinstallation.

3. Install Fasteners:

   • Feed the coiled end of the pull wire through the forward attachment hole in the frame and out the access hole.
   • Place a spacer onto the pull wire and thread a carriage bolt onto it.
   • Pull the wire to position the fasteners through the frame hole.
   • Leave the pull wire attached.
   • Repeat for all required locations on both frame rails.

4. Position the Hitch:

   • Raise the hitch above the exhaust and guide the pull wires through the attachment points on the hitch brackets.
   • Pull the fascia rearward gently if necessary to access between the fascia and the exhaust hanger.

5. Install Remaining Fasteners:

   • Use the conical washers (teeth side facing the hitch) to hold the bolts in place.
   • Remove the pull wires and attach hex nuts to secure the hitch loosely.

6. Tighten All Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • A universal joint socket may be needed to tighten the rearward fasteners on both sides.

7. Reinstall the Exhaust:

   • Raise the exhaust back into position and secure it with the rubber hangers.
   • Apply lubricant or soapy water to ease the reinstallation process.

8. Reinstall Plastic Rivets:

   • Replace any plastic rivets removed in Step 2.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (4) Spacers, 0.250" x 1" x 3"
• (4) Conical Washers, 1/2"
• (4) Hex Nuts, 1/2"-13
• (4) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36601F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36601
• 06185
• CQT36601

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 3/4" Socket
• Universal Joint Socket (optional)
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Support and Lower the Exhaust:

   • Remove four (4) rubber hangers from the exhaust system to lower it.
   • Support the exhaust to prevent it from falling under its own weight.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.

2. Remove Plastic Rivets:

   • If present, remove plastic rivets fastening the fascia tabs to the vehicle.
   • Use a flat head screwdriver to remove the center of the rivet.
   • Retain the rivets for reinstallation.

3. Install Fasteners:

   • Feed the coiled end of the pull wire through the forward attachment hole in the frame and out the access hole.
   • Place a spacer onto the pull wire and thread a carriage bolt onto it.
   • Pull the wire to position the fasteners through the frame hole.
   • Leave the pull wire attached.
   • Repeat for all required locations on both frame rails.

4. Position the Hitch:

   • Raise the hitch above the exhaust and guide the pull wires through the attachment points on the hitch brackets.
   • Pull the fascia rearward gently if necessary to access between the fascia and the exhaust hanger.

5. Install Remaining Fasteners:

   • Use the conical washers (teeth side facing the hitch) to hold the bolts in place.
   • Remove the pull wires and attach hex nuts to secure the hitch loosely.

6. Tighten All Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • A universal joint socket may be needed to tighten the rearward fasteners on both sides.

7. Reinstall the Exhaust:

   • Raise the exhaust back into position and secure it with the rubber hangers.
   • Apply lubricant or soapy water to ease the reinstallation process.

8. Reinstall Plastic Rivets:

   • Replace any plastic rivets removed in Step 2.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (4) Spacers, 0.250" x 1" x 3"
• (4) Conical Washers, 1/2"
• (4) Hex Nuts, 1/2"-13
• (4) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36601F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.