Installation Instructions for Toyota Prius (2016-Present) and Toyota Prius Prime (2017-Present)

Part Numbers:

• 24966
• 77966
• CQT24966

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Sockets: 12mm
• 3" Socket Extension
• Phillips Screwdriver
• Flat Head Screwdriver
• Plastic Trim Tools
• Adjustable Wrench
• Tape Measure
• Marker
• Utility Knife

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 2,000 lbs (908 kg)
  • Max Tongue Weight: 200 lbs (91 kg)
• Weight Distributing:
  • Not Applicable

Installation Time:

• Estimated: 45 minutes

Step-by-Step Instructions:

1. Remove Plastic Underbody Panels:

• Use a flat head screwdriver to remove (14) push-type plastic rivets and (3) threaded panel fasteners from the underbody panels. Remove the (3) panels and set them aside.

2. Lower Fascia Removal (2016-2018 Models):

• Use a Phillips screwdriver to remove (2) screws from the bottom inner edge of the fascia.
• Use plastic trim tools to remove (5) clips holding the wiring harness to the fascia tabs.
• Starting at the edges, carefully pull the fascia away from the vehicle.

3. Remove Bumper Beam:

• Use a 12mm socket to remove (8) M8 bolts (4 per side) securing the bumper beam to the end panel.

4. Modify Bumper Beam:

• Use an adjustable wrench to bend the tabs on the back of the bumper beam upward by approximately 15 degrees.

5. Install Hitch:

• Raise the hitch and bumper beam into position, aligning the holes with the weldnuts in the end panel. Sandwich the hitch between the bumper beam and end panel.

6. Reinstall Fasteners:

• Loosely reinstall the existing (8) M8 bolts into the weldnuts in the end panel. Tighten all fasteners to 20 lb-ft (27 N·m) using a torque wrench.

7. Reinstall Lower Fascia and Wiring Clips:

• Align the tabs in the lower fascia with the upper fascia and reinstall it.
• Reattach the (5) wiring clips to the fascia tabs and reinstall the (2) screws at the edges.

8. Trim Center Underbody Panel:

• Use a tape measure, marker, and utility knife to measure, mark, and trim the center underbody panel as per the provided diagram.

9. Reinstall Underbody Panels:

• Reinstall the (3) underbody panels using the (14) push-type rivets and the (3) threaded panel fasteners.

Safety Notes:

• Regularly inspect all fasteners to ensure the hitch and ball mount are securely attached.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and follow all safety precautions when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class I
• Compliance: This product meets safety specifications and requirements as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for Vehicle (2016-Present)

Part Numbers:

• 24966
• 77966
• CQT24966

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Sockets: 12mm
• 3" Socket Extension
• Phillips Screwdriver
• Flat Head Screwdriver
• Plastic Trim Tools
• Adjustable Wrench
• Tape Measure
• Marker
• Utility Knife

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 2,000 lbs (908 kg)
  • Max Tongue Weight: 200 lbs (91 kg)
• Weight Distributing:
  • Not Applicable

Installation Time:

• Estimated: 45 minutes

Step-by-Step Instructions:

1. Remove Plastic Underbody Panels:

• Use a flat head screwdriver to remove (14) push-type plastic rivets and (3) threaded panel fasteners from the underbody panels. Remove the (3) panels and set them aside.

2. Lower Fascia Removal (2016-2018 Models):

• Use a Phillips screwdriver to remove (2) screws from the bottom inner edge of the fascia.
• Use plastic trim tools to remove (5) clips holding the wiring harness to the fascia tabs.
• Starting at the edges, carefully pull the fascia away from the vehicle.

3. Remove Bumper Beam:

• Use a 12mm socket to remove (8) M8 bolts (4 per side) securing the bumper beam to the end panel.

4. Modify Bumper Beam:

• Use an adjustable wrench to bend the tabs on the back of the bumper beam upward by approximately 15 degrees.

5. Install Hitch:

• Raise the hitch and bumper beam into position, aligning the holes with the weldnuts in the end panel. Sandwich the hitch between the bumper beam and end panel.

6. Reinstall Fasteners:

• Loosely reinstall the existing (8) M8 bolts into the weldnuts in the end panel. Tighten all fasteners to 20 lb-ft (27 N·m) using a torque wrench.

7. Reinstall Lower Fascia and Wiring Clips:

• Align the tabs in the lower fascia with the upper fascia and reinstall it.
• Reattach the (5) wiring clips to the fascia tabs and reinstall the (2) screws at the edges.

8. Trim Center Underbody Panel:

• Use a tape measure, marker, and utility knife to measure, mark, and trim the center underbody panel as per the provided diagram.

9. Reinstall Underbody Panels:

• Reinstall the (3) underbody panels using the (14) push-type rivets and the (3) threaded panel fasteners.

Safety Notes:

• Regularly inspect all fasteners to ensure the hitch and ball mount are securely attached.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and follow all safety precautions when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class I
• Compliance: This product meets safety specifications and requirements as per V.E.S.C. Regulation V-5 and SAE J684.

Additional Information:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

• For complete warranty instructions, please download the full installation PDF.