Installation Instructions for Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, Plymouth Voyager

Part Numbers:

• 06369
• 36296
• 90165
• 39602 (U-Haul)

Wiring Access Location:

• SUV1
• SUV2

Tools Required:

• Wrenches: 18 mm, 19 mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Front Bumper Bolts:

   • Remove the front bumper bolts on both sides of the vehicle.

2. Install M12 x 1.75 Studs:

   • Install the M12 x 1.75 studs into the holes where the front bumper bolts were removed. Tighten by hand until seated. Final tightening will occur when the nuts are secured later.

3. Remove Rear Bumper Bolts:

   • Remove the rear bumper bolts.

4. Position and Secure Hitch:

   • Place the hitch into position as shown in the instructions.
   • Install the remaining fasteners into the existing weldnuts on the frame.

5. Tighten Fasteners:

   • Tighten all M12 x 1.75 fasteners to 75 ft-lbs (102 N*m) using a torque wrench.

Hardware List:

• (2) Stud – M12 x 1.75
• (2) Spacer – 3/16 x 1-1/2 x 2
• (2) Lock Washer – 1/2"
• (2) Hex Nut – M12 x 1.75

Safety Notes:

• Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or other body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Drawbar must be used in the rise position only.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Compatible with all models of Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, and Plymouth Voyager (2WD, 4WD, short and long wheelbase).
• Installation time for professional installers is approximately 30 minutes.
• For more detailed instructions, refer to the QR code or manual provided.

Installation Instructions for Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, Plymouth Voyager

Part Numbers:

• 06369
• 36296
• 90165
• 39602 (U-Haul)

Wiring Access Location:

• SUV1
• SUV2

Tools Required:

• Wrenches: 18 mm, 19 mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Front Bumper Bolts:

   • Remove the front bumper bolts on both sides of the vehicle.

2. Install M12 x 1.75 Studs:

   • Install the M12 x 1.75 studs into the holes where the front bumper bolts were removed. Tighten by hand until seated. Final tightening will occur when the nuts are secured later.

3. Remove Rear Bumper Bolts:

   • Remove the rear bumper bolts.

4. Position and Secure Hitch:

   • Place the hitch into position as shown in the instructions.
   • Install the remaining fasteners into the existing weldnuts on the frame.

5. Tighten Fasteners:

   • Tighten all M12 x 1.75 fasteners to 75 ft-lbs (102 N*m) using a torque wrench.

Hardware List:

• (2) Stud – M12 x 1.75
• (2) Spacer – 3/16 x 1-1/2 x 2
• (2) Lock Washer – 1/2"
• (2) Hex Nut – M12 x 1.75

Safety Notes:

• Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or other body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,589 kg) trailer weight, 300 lbs (136 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Drawbar must be used in the rise position only.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Compatible with all models of Chrysler Town & Country, Chrysler Voyager, Dodge Caravan, and Plymouth Voyager (2WD, 4WD, short and long wheelbase).
• Installation time for professional installers is approximately 30 minutes.
• For more detailed instructions, refer to the QR code or manual provided.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118300

Wiring Access Location:

• Rear taillight wiring harness behind the vehicle’s rear taillamp housings.

Tools Required:

• Utility knife
• Drill with a 3/32" drill bit
• Circuit tester

Step-by-Step Instructions:

1. Remove the Rear Taillamp Housings:

   • Remove both of the vehicle’s rear taillamp housings (Fig. 1).
   • Slide the red locking tab on the harness connector to the unlocked position and disconnect the wire harness from both taillamp sockets (Fig. 2).

2. Access the Wiring Harness:

   • Pull the vehicle’s wiring harness and rubber grommet slightly out on the driver’s side of the vehicle.
   • Slit the grommet on the driver’s side using a utility knife from the hole where the wiring passes through to the outside edge (Fig. 3).
   • Unwrap the tape around the grommet tabs, or cut the tabs off the grommet that holds it to the wires.

3. Install the T-Connector:

   • Open the jack storage compartment on the driver’s side.
   • Partially remove the driver’s side rear trim panel.
   • Push the T-Connector end into the jack storage compartment and out through the driver’s side taillamp opening.
   • Reposition the tape over the hole and wires as needed.
   • Plug the T-Connector between the taillamp socket and the vehicle’s wiring harness. Secure the connectors with the red locking tab.

4. Secure the Grommet:

   • Place the rubber grommet removed in step 2 over the T-Connector wiring.
   • Push all existing wiring back into the grommet hole and reseat the grommet.

5. Passenger Side Installation:

   • Route the T-Connector containing the green wire over to the passenger side and repeat the previous steps.

6. Ground Connection:

   • Locate a suitable grounding point near the adapter.
   • Caution: Do not drill into the vehicle floor or bed.
   • Clean dirt and rustproofing from the area. Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

7. Testing the Installation:

   • Test the installation with a circuit tester or trailer.

8. Reassembly:

   • Replace all trim panels removed during the installation process.
   • Reinstall the taillamp housings, ensuring the wire harness is positioned securely between the housing and the vehicle body.
   • Store the 4-flat connector in the jack storage compartment when not in use.

   Specifications:

   • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter
• Eyelet and screw

Safety Notes:

• Ensure all connections are secure to avoid electrical failures.
• Test thoroughly after installation to verify functionality.

Manufacturer Notes:

• Follow all warnings and installation instructions provided.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118300

Wiring Access Location:

• Rear taillight wiring harness behind the vehicle’s rear taillamp housings.

Tools Required:

• Utility knife
• Drill with a 3/32" drill bit
• Circuit tester

Step-by-Step Instructions:

1. Remove the Rear Taillamp Housings:

   • Remove both of the vehicle’s rear taillamp housings.
   • Slide the red locking tab on the harness connector to the unlocked position and disconnect the wire harness from both taillamp sockets.

2. Access the Wiring Harness:

   • Pull the vehicle’s wiring harness and rubber grommet slightly out on the driver’s side of the vehicle.
   • Slit the grommet on the driver’s side using a utility knife from the hole where the wiring passes through to the outside edge.
   • Unwrap the tape around the grommet tabs, or cut the tabs off the grommet that holds it to the wires.

3. Install the T-Connector:

   • Open the jack storage compartment on the driver’s side.
   • Partially remove the driver’s side rear trim panel.
   • Push the T-Connector end into the jack storage compartment and out through the driver’s side taillamp opening.
   • Reposition the tape over the hole and wires as needed.
   • Plug the T-Connector between the taillamp socket and the vehicle’s wiring harness. Secure the connectors with the red locking tab.

4. Secure the Grommet:

   • Place the rubber grommet removed in step 2 over the T-Connector wiring.
   • Push all existing wiring back into the grommet hole and reseat the grommet.

5. Passenger Side Installation:

   • Route the T-Connector containing the green wire over to the passenger side and repeat the previous steps.

6. Ground Connection:

   • Locate a suitable grounding point near the adapter.
   • Caution: Do not drill into the vehicle floor or bed.
   • Clean dirt and rustproofing from the area. Drill a 3/32" hole and secure the white wire using the provided eyelet and screw.

7. Testing the Installation:

   • Test the installation with a circuit tester or trailer.

8. Reassembly:

   • Replace all trim panels removed during the installation process.
   • Reinstall the taillamp housings, ensuring the wire harness is positioned securely between the housing and the vehicle body.
   • Store the 4-flat connector in the jack storage compartment when not in use.

   Specifications:

   • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-Connector adapter
• Eyelet and screw

Safety Notes:

• Ensure all connections are secure to avoid electrical failures.
• Test thoroughly after installation to verify functionality.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For warranty duration and coverage details, please download the full installation PDF.