Installation Instructions for Toyota RAV4 (2019-Present)

Part Numbers:

• 76432
• 84432
• CQT76432

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Flat Head Screwdriver
• Utility Knife
• Plastic Trim Tools
• Sockets: 10mm, 17mm
• Pliers
• Marker
• Tape Measure

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 3,500 lbs (1,588 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Rear Underbody Panel:

• Use a 10mm socket to remove the screws securing the underbody panel.
• Carefully detach the panel and set it aside for modification or trimming if required.

2. Lower Exhaust:

• Use pliers to remove the rubber hangers holding the exhaust system in place.
• Apply soapy water to the hangers for easier removal.
• Support the exhaust to avoid damage during installation.

3. Prepare the Frame for Installation:

• Locate the factory-installed weld nuts inside the frame rails.
• Clean any debris or rust from the weld nuts to ensure proper bolt alignment.

4. Install Hitch:

• Raise the hitch into position, aligning the mounting holes with the weld nuts on the frame rails.
• Insert the provided bolts and conical washers (teeth side facing the hitch) into the weld nuts.
• Hand-tighten all bolts to hold the hitch in place.

5. Tighten Fasteners:

• Use a torque wrench to tighten all bolts to the specified torque value of 67 lb-ft (91 N·m).

6. Trim and Reinstall Underbody Panel:

• Measure and mark the underbody panel as per the provided trimming diagram.
• Use a utility knife to cut the panel along the marked lines.
• Reinstall the trimmed panel using the original fasteners.

7. Reinstall Exhaust:

• Reattach the rubber hangers to secure the exhaust system in place.
• Ensure the exhaust is properly aligned and supported.

Hardware List:

• (4) Hex Bolts: M12 x 1.25
• (4) Conical Washers: 1/2"

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class III
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s maximum weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for Toyota RAV4 (2019-Present)

Part Numbers:

• 76432
• 84432
• CQT76432

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Flat Head Screwdriver
• Utility Knife
• Plastic Trim Tools
• Sockets: 10mm, 17mm
• Pliers
• Marker
• Tape Measure

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 3,500 lbs (1,588 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Rear Underbody Panel:

• Use a 10mm socket to remove the screws securing the underbody panel.
• Carefully detach the panel and set it aside for modification or trimming if required.

2. Lower Exhaust:

• Use pliers to remove the rubber hangers holding the exhaust system in place.
• Apply soapy water to the hangers for easier removal.
• Support the exhaust to avoid damage during installation.

3. Prepare the Frame for Installation:

• Locate the factory-installed weld nuts inside the frame rails.
• Clean any debris or rust from the weld nuts to ensure proper bolt alignment.

4. Install Hitch:

• Raise the hitch into position, aligning the mounting holes with the weld nuts on the frame rails.
• Insert the provided bolts and conical washers (teeth side facing the hitch) into the weld nuts.
• Hand-tighten all bolts to hold the hitch in place.

5. Tighten Fasteners:

• Use a torque wrench to tighten all bolts to the specified torque value of 67 lb-ft (91 N·m).

6. Trim and Reinstall Underbody Panel:

• Measure and mark the underbody panel as per the provided trimming diagram.
• Use a utility knife to cut the panel along the marked lines.
• Reinstall the trimmed panel using the original fasteners.

7. Reinstall Exhaust:

• Reattach the rubber hangers to secure the exhaust system in place.
• Ensure the exhaust is properly aligned and supported.

Hardware List:

• (4) Hex Bolts: M12 x 1.25
• (4) Conical Washers: 1/2"

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class III
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s maximum weight rating or the hitch’s maximum load rating, whichever is lower.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.