Installation Instructions for 2022-Current Mitsubishi Outlander

Part Numbers:

• 76543
• 84543
• CQT76543

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm
• Exhaust Removal Pliers
• Soapy Water
• Die Grinder
• Tape
• Marker
• Wire Brush

Step-by-Step Instructions:

1. Lower Exhaust Muffler:

   • Use soapy water to lubricate the exhaust rubber hangers.
   • Using exhaust removal pliers, remove the rubber hangers at the three rearmost locations.
   • Note: Ensure the exhaust is properly supported before removing the hangers to prevent damage.

2. Trim Panels:

   • Use tape and a marker to sketch a 2” x 2” square on the inside corner of the underbody panels on both sides.
   • Using a die grinder, cut and remove the marked 2” x 2” corner on both sides (see Figures 2 and 3 in the manual).

3. Install Hitch:

   • Clean the existing weldnuts on both frame rails using a wire brush to remove paint and debris.
   • Raise the hitch into position and secure it to the vehicle with three M12 bolts and three 1/2” conical washers (teeth side toward the hitch) on each side.
   • If necessary, press the heat shield up to prevent contact with the top of the hitch.

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 76 ft-lbs (103 N*m).

5. Reinstall Exhaust:

   • Reinstall the rubber hangers and the exhaust muffler.

Hardware List:

• (6) Bolt M12 x 1.25 x 45 CL 8.8
• (6) Conical Washer 1/2" (teeth side toward hitch)

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,588 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 40 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for Vehicle (2022-Current)

Part Numbers:

• 76543
• 84543
• CQT76543

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 19 mm
• Exhaust Removal Pliers
• Soapy Water
• Die Grinder
• Tape
• Marker
• Wire Brush

Step-by-Step Instructions:

1. Lower Exhaust Muffler:

   • Use soapy water to lubricate the exhaust rubber hangers.
   • Using exhaust removal pliers, remove the rubber hangers at the three rearmost locations.
   • Note: Ensure the exhaust is properly supported before removing the hangers to prevent damage.

2. Trim Panels:

   • Use tape and a marker to sketch a 2” x 2” square on the inside corner of the underbody panels on both sides.
   • Using a die grinder, cut and remove the marked 2” x 2” corner on both sides (see Figures 2 and 3 in the manual).

3. Install Hitch:

   • Clean the existing weldnuts on both frame rails using a wire brush to remove paint and debris.
   • Raise the hitch into position and secure it to the vehicle with three M12 bolts and three 1/2” conical washers (teeth side toward the hitch) on each side.
   • If necessary, press the heat shield up to prevent contact with the top of the hitch.

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 76 ft-lbs (103 N*m).

5. Reinstall Exhaust:

   • Reinstall the rubber hangers and the exhaust muffler.

Hardware List:

• (6) Bolt M12 x 1.25 x 45 CL 8.8
• (6) Conical Washer 1/2" (teeth side toward hitch)

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent the entry of water or exhaust fumes.
• Observe all safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,588 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

• This product comes with a standard warranty period of [X] years.
• Coverage includes [details on coverage].
• For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Always adhere to the towing vehicle manufacturer’s weight rating or the hitch’s maximum load rating, whichever is lower.