Installation Instructions for Honda CR-V

Part Numbers:

• 60907
• 24790
• 77164

Wiring Access Location:

• SUV3

Tools Required:

• Wrenches: 3/4”
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Prepare Bolt and Plate Assembly:

   • Thread the bolt leader onto the 1 3/4” carriage bolt.
   • Insert the bolt leader through the hole in the reinforcing plate.

2. Fishwire the Bolt Assembly:

   • Feed the carriage bolt (head first), followed by the reinforcing plate, into the access hole in the bottom of the frame.
   • Carefully pull the bolt leader until the bolt and plate are positioned correctly. Repeat for the other side.

3. Install Hitch:

   • Raise the hitch into position on the vehicle, ensuring not to push the bolt assemblies back into the frame.
   • Remove the bolt leaders and install the conical washers and nuts.

4. Secure Tie-Down Hook:

   • Install the 2” carriage bolt along with the square hole spacer, round hole spacer, conical washer, and nut through the vehicle’s tie-down hook and the hitch’s mounting tab. Follow the sequence shown in the illustration.

5. Tighten Fasteners:

   • Torque all 1/2” fasteners to 75 Lb.-Ft. (102 N*M).

6. Final Check:

   • Verify that all fasteners and the hitch ball are securely tightened.

Hardware List:

• (2) 1/2”-13 x 1 3/4” GR5 Carriage Bolts
• (2) Reinforcement Plates (1” x 3” x 1/4”)
• (3) 1/2”-13 Nuts
• (3) Conical Toothed Washers
• (2) Bolt Leaders
• (1) 1/2”-13 x 2” GR5 Carriage Bolt
• (1) Spacer (Square Hole, 1” x 2” x 1/4”)
• (1) Spacer (Round Hole, 1” x 2” x 1/4”)

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug any holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3591
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• For enclosed frame installation, refer to the access instructions provided on the additional diagram.

Installation Instructions for Various Vehicles

Part Numbers:

• 60907
• 24790
• 77164

Wiring Access Location:

• SUV3

Tools Required:

• Wrenches: 3/4”
• Drill Bits: None

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Prepare Bolt and Plate Assembly:

   • Thread the bolt leader onto the 1 3/4” carriage bolt.
   • Insert the bolt leader through the hole in the reinforcing plate.

2. Fishwire the Bolt Assembly:

   • Feed the carriage bolt (head first), followed by the reinforcing plate, into the access hole in the bottom of the frame.
   • Carefully pull the bolt leader until the bolt and plate are positioned correctly. Repeat for the other side.

3. Install Hitch:

   • Raise the hitch into position on the vehicle, ensuring not to push the bolt assemblies back into the frame.
   • Remove the bolt leaders and install the conical washers and nuts.

4. Secure Tie-Down Hook:

   • Install the 2” carriage bolt along with the square hole spacer, round hole spacer, conical washer, and nut through the vehicle’s tie-down hook and the hitch’s mounting tab. Follow the sequence shown in the illustration.

5. Tighten Fasteners:

   • Torque all 1/2” fasteners to 75 Lb.-Ft. (102 N*M).

6. Final Check:

   • Verify that all fasteners and the hitch ball are securely tightened.

Hardware List:

• (2) 1/2”-13 x 1 3/4” GR5 Carriage Bolts
• (2) Reinforcement Plates (1” x 3” x 1/4”)
• (3) 1/2”-13 Nuts
• (3) Conical Toothed Washers
• (2) Bolt Leaders
• (1) 1/2”-13 x 2” GR5 Carriage Bolt
• (1) Spacer (Square Hole, 1” x 2” x 1/4”)
• (1) Spacer (Round Hole, 1” x 2” x 1/4”)

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug any holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3591
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• For enclosed frame installation, refer to the access instructions provided on the additional diagram.

Additional Information:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

• For complete warranty instructions, please download the full installation PDF.