Installation Instructions for Toyota RAV4 (2019-Present)

Part Numbers:

• 76432
• 84432
• CQT76432

Tools Required:

• Safety Glasses
• Ratchet
• Torque Wrench
• Flat Head Screwdriver
• Utility Knife
• Plastic Trim Tools
• Sockets: 10mm, 17mm
• Pliers
• Marker
• Tape Measure

Weight Capacities:

• Weight Carrying:
  • Max Gross Trailer Weight: 3,500 lbs (1,588 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Weight Distributing:
  • Not Applicable

Step-by-Step Instructions:

1. Remove Rear Underbody Panel:

• Use a 10mm socket to remove the screws securing the underbody panel.
• Carefully detach the panel and set it aside for modification or trimming if required.

2. Lower Exhaust:

• Use pliers to remove the rubber hangers holding the exhaust system in place.
• Apply soapy water to the hangers for easier removal.
• Support the exhaust to avoid damage during installation.

3. Prepare the Frame for Installation:

• Locate the factory-installed weld nuts inside the frame rails.
• Clean any debris or rust from the weld nuts to ensure proper bolt alignment.

4. Install Hitch:

• Raise the hitch into position, aligning the mounting holes with the weld nuts on the frame rails.
• Insert the provided bolts and conical washers (teeth side facing the hitch) into the weld nuts.
• Hand-tighten all bolts to hold the hitch in place.

5. Tighten Fasteners:

• Use a torque wrench to tighten all bolts to the specified torque value of 67 lb-ft (91 N·m).

6. Trim and Reinstall Underbody Panel:

• Measure and mark the underbody panel as per the provided trimming diagram.
• Use a utility knife to cut the panel along the marked lines.
• Reinstall the trimmed panel using the original fasteners.

7. Reinstall Exhaust:

• Reattach the rubber hangers to secure the exhaust system in place.
• Ensure the exhaust is properly aligned and supported.

Hardware List:

• (4) Hex Bolts: M12 x 1.25
• (4) Conical Washers: 1/2"

Safety Notes:

• Regularly inspect the hitch and fasteners to ensure secure attachment.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water or exhaust entry.
• Replace any damaged hitch or ball immediately.
• Always wear safety glasses and observe safety precautions when working beneath the vehicle.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Class III
• Compliance: This product meets safety specifications as per V.E.S.C. Regulation V-5 and SAE J684.

Note: Always adhere to the vehicle manufacturer’s maximum weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for 7-Way T-One® T-Connector Kit

Part Numbers:

• 22113

Tools Required:

• Trim Panel Puller
• Ratchet
• Phillips Head Screwdriver
• 10mm & 13mm Sockets
• Wire Strippers/Crimpers
• Test Probe or Voltmeter
• Heat Gun

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Disconnect and isolate the vehicle’s negative battery terminal.
   • Locate the positive post underneath the hood, on the passenger side.
   • Open the rear lift gate and use a trim panel puller to remove the rear combination lights. Set aside the lights.

2. Access Rear Cargo Area:

   • Remove the rear cargo door threshold, cargo tray, and partially remove the driver’s side cargo side panel to access the body harness connection point.

3. Connect Driver-Side T-Connector:

   • From underneath the vehicle, route the ModuLite® and the T-One® Connector with yellow/brown wires to the driver-side rear combination light pocket.
   • Connect the T-One® Connector to the vehicle wiring connector, ensuring it locks into place.
   • Route the ground wire to the chassis ground point and secure the ring terminal.

4. Mount the ModuLite® Box:

   • Use the provided double-sided tape or cable ties to mount the ModuLite® box in a secure location near the driver-side rear combination light pocket.

5. Route Passenger-Side T-Connector:

   • Route the T-One® Connector with green/blue wires behind the rear bumper fascia to the passenger side.
   • Connect the passenger-side T-One® Connector to the vehicle’s wiring connector.

6. Install Body Harness:

   • Starting from the driver’s side, route the body harness with red/black/blue wires forward.
   • Route the red/black wires to the positive post underneath the hood, and the 12-gauge blue wire to the vehicle body harness connection point.

7. Connect to Battery:

   • Use the provided 30-amp fuse holder, butt connector, and ring terminal to connect the black wire to the battery.
   • Use the 15-amp fuse holder, butt connector, and ring terminal to connect the red wire to the battery.

8. Complete Connections:

   • Route the brake control harness to the appropriate connector under the dash, following the brake control manufacturer’s instructions.
   • Mount the brake controller as directed.

9. Secure the Harness:

   • Use the provided cable ties to secure the wiring harness, avoiding areas that could pinch, cut, or melt the wires.

10. Reconnect the Battery:

    • Reconnect the negative battery cable.

11. Reinstall Components:

    • Replace the combination lights, panels, and grommets. Seal any altered grommets with silicone.

12. Test the Installation:

    • Test the system with a test light or trailer to confirm proper functionality.

Specifications:

• Max. stop/turn/backup light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps
• Max. 7-Way 12V power: 30 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed product ratings or manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional details.
• Store these instructions for future reference.

Installation and Operation Instructions for the P3 Electronic Brake Control

Specifications:

• Supports 2, 4, 6, and 8 brake applications.
• Utilizes proportional braking with an inertial sensor.

Tools Required:

• Drill with a 1/8" bit.
• Screwdriver or nut driver.
• Wire crimp tool.
• Probe-type circuit tester.

Safety Notes:

1. Avoid mounting or activating RF-generating devices (e.g., cell phones) within 12 inches of the brake control.
2. Always adhere to the vehicle's Gross Combined Weight Rating (GCWR).
3. Do not use the Boost feature during icy or slippery road conditions.
4. Disconnect the trailer plug before testing a breakaway switch to prevent damage.

Hardware List:

• P3 Brake Control Unit.
• Mounting bracket.
• Wiring harness.
• #8 x 3/8" self-tapping screws.

Installation Instructions:

Mounting the Brake Control:

1. Traditional Bracket Mount:

   • Secure the bracket to a solid surface using the provided screws.
   • Attach the brake control unit and adjust to the desired angle.
   • Tighten screws securely.

2. Under Dash Pocket Mount:

   • Secure the small metal bracket with screws to a flat surface.
   • Attach the T-slot mount to the metal bracket and insert the brake control.

Wiring the Brake Control:

• Option 1: Use the included pigtail wiring harness for a generic installation.
• Option 2: Use an OEM-specific wiring harness compatible with the vehicle's tow package.
• Wire Functions:
  • Black: Positive power (+12V).
  • White: Vehicle ground.
  • Red: Cold side of brake pedal switch.
  • Blue: Trailer brakes output.

Setting Up the Control:

1. Connect the trailer to the vehicle.
2. Use the Menu/Options button to access the setup screen.
3. Select the brake type:
   • Electric: For electric brakes.
   • Hydraulic: For electric over hydraulic braking systems.
4. Adjust the power output to ensure effective braking without wheel lock-up.

Boost Feature:

• Provides enhanced braking sensitivity.
• Available in three levels:
  • B1: Light braking boost.
  • B2: Moderate braking boost.
  • B3: Aggressive braking boost.
• Recommended for heavier trailers or varying load conditions.

Reverse Mode:

• Cancel Boost and Hold features for 3 minutes by pressing and holding the Boost button for 5 seconds while holding the brake pedal.

Troubleshooting Guide:

Maintenance:

• Inspect connections and wiring regularly for damage or wear.
• Adjust trailer brakes after the first 200 miles of use and every 3,000 miles thereafter.
• Clean the brake control unit periodically to maintain optimal performance.

Warranty Information:

• Limited Lifetime Warranty:
  • Covers defects in materials and workmanship under normal use.
  • Excludes damage caused by misuse, improper installation, or external factors.
• Attention: For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.