Installation Instructions for Subaru Legacy and Outback

Part Numbers:

• 36493
• 06669
• 90208

Wiring Access Location:

• PC3

Tools Required:

• Wrenches: 10mm, 11/16"
• Drill with 1-1/8" Hole Saw
• Tin Snips
• Spray Lubricant

Step-by-Step Instructions:

1. Lower Exhaust System:

   • Remove two (2) rubber isolators from the muffler hangers and one (1) from below the rear axle to temporarily lower the exhaust system.
   • For dual exhaust models, repeat this step on both sides.

2. Lower Heat Shields:

   • Remove four (4) M6 bolts to temporarily lower the heat shields.
   • Retain the bolts for reinstallation.

3. Prepare Frame:

   • Remove the rubber plugs from the holes in the bottom of the frame.
   • Drill a 1-1/8" access hole in the bottom of the frame approximately 2" from the forward heat shield attachment point (refer to Figure 1).

4. Insert Fasteners:

   • Fish-wire a 7/16"-14 x 1.50 GR5 carriage bolt and a 1 x 2 spacer block through the access hole and down through the rear-most hole in the bottom of the frame.
   • Fish-wire another carriage bolt and a 1 x 3 spacer block through the access hole and down through the forward-most hole in the bottom of the frame.
   • Leave fish wires attached and guide them through the hitch holes.

5. Install Hitch:

   • Raise the hitch into position, ensuring the holes in the hitch align with the carriage bolts in the frame.
   • Secure the rear carriage bolts with conical toothed washers and hex nuts, but do not tighten fully.
   • Place a flat washer on each forward carriage bolt between the frame and the hitch bracket. Secure with conical toothed washers and hex nuts.

6. Trim Heat Shields:

   • Trim the heat shields around the forward attachment bolt area so they sit flat against the hitch bracket.

7. Reinstall Components:

   • Reattach the heat shields on top of the hitch brackets using the four (4) M6 bolts removed earlier.
   • Raise the exhaust back into position and reattach the rubber isolators, including the one under the axle.

Torque Specifications:

• Tighten all 7/16"-14 GR5 fasteners to 50 ft-lb (68 N*m).

Hardware List:

• (4) Carriage Bolt, 7/16"-14 x 1.50 GR5
• (2) Spacer Block, 3/16" x 1 x 2
• (2) Spacer Block, 1/4" x 1 x 3
• (4) Conical Toothed Washer, 7/16"
• (4) Hex Nut, 7/16"-14
• (2) Flat Washer, 7/16"
• (4) Fish Wire, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit (Wagon): 36051 (included with hitch)
• Drawbar Kit (Sedan): 36071 (sold separately)
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Subaru Legacy and Outback

Part Numbers:

• 36493
• 06669
• 90208

Wiring Access Location:

• PC3

Tools Required:

• Wrenches: 10mm, 11/16"
• Drill with 1-1/8" Hole Saw
• Tin Snips
• Spray Lubricant

Step-by-Step Instructions:

1. Lower Exhaust System:

   • Remove two (2) rubber isolators from the muffler hangers and one (1) from below the rear axle to temporarily lower the exhaust system.
   • For dual exhaust models, repeat this step on both sides.

2. Lower Heat Shields:

   • Remove four (4) M6 bolts to temporarily lower the heat shields.
   • Retain the bolts for reinstallation.

3. Prepare Frame:

   • Remove the rubber plugs from the holes in the bottom of the frame.
   • Drill a 1-1/8" access hole in the bottom of the frame approximately 2" from the forward heat shield attachment point (refer to Figure 1).

4. Insert Fasteners:

   • Fish-wire a 7/16"-14 x 1.50 GR5 carriage bolt and a 1 x 2 spacer block through the access hole and down through the rear-most hole in the bottom of the frame.
   • Fish-wire another carriage bolt and a 1 x 3 spacer block through the access hole and down through the forward-most hole in the bottom of the frame.
   • Leave fish wires attached and guide them through the hitch holes.

5. Install Hitch:

   • Raise the hitch into position, ensuring the holes in the hitch align with the carriage bolts in the frame.
   • Secure the rear carriage bolts with conical toothed washers and hex nuts, but do not tighten fully.
   • Place a flat washer on each forward carriage bolt between the frame and the hitch bracket. Secure with conical toothed washers and hex nuts.

6. Trim Heat Shields:

   • Trim the heat shields around the forward attachment bolt area so they sit flat against the hitch bracket.

7. Reinstall Components:

   • Reattach the heat shields on top of the hitch brackets using the four (4) M6 bolts removed earlier.
   • Raise the exhaust back into position and reattach the rubber isolators, including the one under the axle.

Torque Specifications:

• Tighten all 7/16"-14 GR5 fasteners to 50 ft-lb (68 N*m).

Hardware List:

• (4) Carriage Bolt, 7/16"-14 x 1.50 GR5
• (2) Spacer Block, 3/16" x 1 x 2
• (2) Spacer Block, 1/4" x 1 x 3
• (4) Conical Toothed Washer, 7/16"
• (4) Hex Nut, 7/16"-14
• (2) Flat Washer, 7/16"
• (4) Fish Wire, 7/16"

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 300 lb (136 kg)
• Drawbar must be used in the RISE position only.

Additional Notes:

• Drawbar Kit (Wagon): 36051 (included with hitch)
• Drawbar Kit (Sedan): 36071 (sold separately)
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.